YM Aviation & Military Fuses: The Definitive Line of Protection for Critical Circuits
YM is a trusted authority in aerospace circuit protection, manufacturing a comprehensive range of Military Aviation Fuses and Aviation Fuse Holders designed to safeguard essential aircraft systems. Our portfolio, including the robust BGDC 12X37 Aviation Glass Fuse, the high-current Copper Fuse BZ-2, and the compact Military Fuse BHC-1-30 6X30, is engineered to meet and exceed the rigorous demands of MIL-SPEC and aviation safety standards. Each fuse is more than a component; it is a meticulously calibrated safety device that provides reliable overcurrent protection for avionics, power distribution, and mission-critical equipment. We provide not just Aircraft Fuses, but complete Safety Fuse solutions, ensuring system integrity from commercial airliners to defense platforms.
Explore our high-quality aviation fuses designed for safety and reliability, where precision engineering meets uncompromising protection.
Technical Specifications
Precision in protection begins with exact specifications. Our fuses are characterized by their calibrated response, durable construction, and clear electrical ratings.
Featured Fuse Models & Ratings
- BGDC 12X37 Aviation Glass Fuse: Glass cartridge type, dimensions 12mm x 37mm. Available in various current ratings for visual fault indication.
- Copper Fuse BZ-2 (with Holder): A high-quality Copper fuse for aircraft, rated at 60A, 80A, and 100A. Designed for robust, high-current circuit protection.
- Glass Cartridge Fuse BGXC 8X37: 8mm x 37mm glass tube fuse, a common size for a wide array of aircraft electrical panels.
- Military Fuse BHC-1-30 6X30: A compact, military-spec fuse (6mm x 30mm) with a knob for easy installation and removal, built for harsh environments.
- Marine Knife Shaped Glass Fuse Tube: A specialized fuse style with blade terminals, offering secure connection and used in specific marine and Aviation Applications.
Universal Performance & Construction Standards
- Current Ratings: Wide range from low-ampere signal circuit protection up to 100A+ for power circuits.
- Voltage Rating: Typically rated for aircraft standard voltages (28VDC, 115VAC).
- Breaking Capacity: High interrupting rating to safely clear short-circuit faults without rupture.
- Time-Current Characteristic: Fast-acting (F) or time-delay (T) options available to match the protected equipment's inrush and overload profile.
- Construction: Bodies made of high-strength glass (for visual inspection) or ceramic; elements made of precise copper, silver, or alloy; end caps plated for corrosion resistance.
- Holder Compatibility: Designed to fit standard Aviation Fuse Holders and panels, ensuring easy integration and replacement.
Product Imagery: Precision & Durability
Visual documentation of our fuse construction, markings, and associated hardware.
Military Aviation Fuses with Knob (BHC-1-30 Series)
Copper Fuse Holder BZ-2 for High-Current Applications
Glass Cartridge Fuse BGDC 12X37
Core Features & Safety Advantages
YM fuses are engineered to provide predictable, reliable, and safe protection where it matters most.
Defining Product Features
- Calibrated & Predictable Operation: Each fuse undergoes precise calibration to ensure it operates within its specified time-current curve, providing consistent and predictable protection for sensitive Aircraft Electrical Systems.
- High Interrupting Rating: Designed to safely interrupt high-fault currents without explosive rupture, containing the arc and preventing damage to the surrounding Aviation Fuse Holder or panel.
- Environmental Resilience: Constructed to withstand vibration, shock, thermal cycling, and corrosive atmospheres common in aviation and military applications.
- Visual Fault Indication (Glass Types): Clear glass bodies allow for instant visual confirmation of a blown element, speeding up maintenance and troubleshooting.
- Low Contact Resistance: Precision-made end caps and elements ensure minimal voltage drop and heat generation under normal operating conditions, contributing to overall system efficiency.
The YM Advantage in Circuit Protection
- Complete System Solution: We supply not just the fuse, but also the compatible, high-quality Aviation Socket and holders (like the BZ-2), ensuring optimal electrical and mechanical performance.
- Military-Grade Reliability: Our military fuse lines (e.g., BHC series) are built to stringent specifications for durability and performance in the most demanding conditions.
- Rigorous Quality Assurance: 100% electrical testing verifies current rating and breaking capacity. Statistical process control ensures batch-to-batch consistency you can rely on.
How to Select & Safely Replace an Aviation Fuse: A Step-by-Step Guide
Correct selection and replacement are critical for maintaining system safety and protection.
- Identify the Fault & Isolate Power: Confirm a blown fuse via indicator or visual inspection. Before any action, completely isolate the circuit's power source following safety procedures.
- Select the Correct Replacement:
- Current Rating: Match the amperage marked on the old fuse exactly. Never substitute with a higher rating.
- Voltage Rating: Must be equal to or greater than the circuit voltage.
- Type & Speed: Match the physical size (e.g., 8x37, 6x30) and time-current characteristic (Fast or Slow-blow).
- Inspect the Fuse Holder: Visually inspect the aircraft fuse holder for signs of arcing, overheating, or corrosion. Clean contacts if necessary.
- Install the New Fuse: Insert the new fuse firmly into the clean holder, ensuring it is fully seated. For knob-type fuses, hand-tighten securely.
- Restore Power & Monitor: Restore power to the circuit. Monitor for normal operation. If the new fuse blows immediately, a deeper fault investigation is required—do not continue to replace fuses.
Critical Application Scenarios
YM fuses are the frontline defense in a wide array of aerospace and defense electrical systems.
- Avionics Bay & Instrumentation: Protecting sensitive navigation, communication, and flight control computers from overloads.
- Cockpit Control Panels: Safeguarding power to displays, lighting, and control interfaces.
- Primary & Secondary Power Distribution: Installed in power distribution units (PDUs) and remote power controllers to protect feeder and branch circuits.
- Military Vehicle & Ground Support Equipment: Used in armored vehicles, radar units, and GPUs to protect mission systems.
- Emergency & Essential Systems: Providing reliable protection for circuits powering emergency lighting, backup instruments, and hydraulic pumps.
Value for MROs, Integrators & Operators
Choosing YM Aviation Fuses delivers measurable operational and safety benefits.
- Enhanced Aircraft Safety & Airworthiness: Reliable, predictable protection is a fundamental contributor to overall system safety and compliance with airworthiness regulations.
- Reduced Maintenance Costs & Downtime: High reliability means fewer nuisance trips and longer service life. Visual indication speeds up troubleshooting, reducing aircraft-on-ground (AOG) time.
- Simplified Inventory Management: A comprehensive range from a single supplier, covering both common glass fuses and specialized military aviation fuse and socket sets, streamlines your spare parts logistics.
- Risk Mitigation: Using fuses with verified high interrupting ratings and military-grade construction mitigates the risk of catastrophic electrical fire or system damage during a fault.
Certifications, Compliance & Custom Solutions
Standards & Approvals
Our manufacturing and product performance are aligned with key international and military standards.
- Designed to meet or exceed requirements of relevant MIL-F and MIL-PRF specifications for fuses.
- Compatible with performance standards such as UL 248 (for component recognition) and IEC 60127.
- Manufactured under a quality management system compliant with AS9100/ISO 9001, ensuring full traceability.
Customization Capabilities
We can tailor solutions to meet specific program or legacy system needs.
- Electrical Customization: Specific current ratings, time-delay characteristics, or voltage ratings outside standard ranges.
- Mechanical & Marking Customization: Custom lead lengths, end cap configurations, color coding, or laser-etched part numbers/amperage.
- Packaging & Kitting: Custom blister packs, reels, or maintenance kits that include fuses and compatible holders.
Precision-Driven Production Process
Every YM fuse is the result of a meticulous, quality-focused manufacturing journey.
- Precision Element Fabrication: The fuse element (wire or strip) is formed from high-purity metal with exact dimensional and resistivity control.
- Automated Assembly: Elements are accurately positioned and welded to plated end caps within the glass or ceramic body in controlled, automated stations.
- Calibration & Filling: For sand-filled fuses, precise arc-quenching material is added. The assembly may undergo electrical calibration pulses.
- Sealing: The body is hermetically sealed to prevent moisture ingress and stabilize the internal environment.
- 100% Electrical & Visual Testing: Every single fuse undergoes hi-pot testing, resistance check, and in many cases, a calibrated pre-fusing test to verify its operational characteristics.
- Lot Sample Testing: Statistical samples from each production lot undergo destructive testing to validate time-current curves and interrupting capacity.