Metal Relay JRW-210M TO-5 27V: Dual Replacement for Deutsch T Series & Teledyne 412 Series
Product Overview
The JRW-210M Military Metal Sealed Relay represents a sophisticated dual-replacement solution engineered to provide authentic compatibility for both Deutsch T Series and Teledyne 412 Series relays in a single component. As a versatile Military Metal Sealing Relay with TO-5 package standardization, this 27V DC component delivers exceptional reliability for aviation, military, and high-reliability industrial applications where legacy system sustainment requires authentic replacement capability for multiple obsolete component families without compromising performance or system integrity.
Technical Specifications
Dual Replacement Electrical Parameters
- Universal Designation: JRW-210M TO-5 27V
- Replacement Compatibility: Deutsch T Series & Teledyne 412 Series
- Operating Voltage: 27V DC Standard
- Coil Power Efficiency: 0.3-0.43W Optimized Design
- Package Standard: Industry Standard TO-5 Configuration
- Contact Rating: 1A at 28V DC, Resistive Load
Performance Characteristics
- Contact Resistance: Initial ≤50mΩ; Post-endurance ≤200mΩ
- Precision Signal Capability: (10-50)μA at (10-50)mV operation
- Extended Operational Life: 1×10⁶ operations at rated conditions
- High-Speed Switching: Operate Time ≤4ms; Release Time ≤4ms
- Minimum Control Pulse: 10-50ms activation requirement
Environmental & Physical Specifications
- Dielectric Performance: 500V RMS (normal); 250V RMS (low pressure)
- Insulation Integrity: >500MΩ (initial); >50MΩ (post-durability)
- TO-5 Weight Standard: <3 grams (Package Optimized)
- Hermetic Seal Performance: Leakage rate ≤10⁻³ Pa·cm³/s
- Extended Temperature Operation: -55°C to +125°C full range
- Vibration Resistance: MIL-STD-202 Method 204 compliance
Product Features & Advantages
Dual Legacy System Compatibility
The JRW-210M is uniquely engineered to provide direct replacement capability for both Deutsch T Series and Teledyne 412 Series relays, offering a unified solution that simplifies inventory management and reduces obsolescence challenges. This dual compatibility surpasses standard Aviation DC Relays and generic PCB Board Relays that typically address only single legacy system requirements.
Universal TO-5 Package Standardization
Featuring industry-standard TO-5 packaging, this relay maintains compatibility with existing PCB layouts, thermal management systems, and mounting hardware designed for both Deutsch and Teledyne legacy systems. This universal packaging approach ensures seamless integration without circuit redesign, unlike many modern Automotive Relays or specialized Flash Relays with proprietary form factors.
Enhanced Performance Legacy Replacement
While maintaining exact mechanical and electrical compatibility with both legacy families, the JRW-210M incorporates modern manufacturing techniques including improved contact materials, enhanced coil design, and superior sealing technology that deliver reliability exceeding original specifications of both Deutsch and Teledyne components.
YUMU Electronics Universal Replacement Expertise
Our specialized knowledge in multiple legacy system compatibility, developed through extensive work with Military Electromagnetic Relays and Sealed Magnetic Latching Relays, ensures that each JRW-210M provides authentic performance for diverse legacy systems while incorporating modern reliability enhancements unavailable in original designs.
Application Scenarios
Dual Legacy System Sustainment
- Mixed Fleet Maintenance: Systems containing both Deutsch and Teledyne components
- Legacy Aircraft Avionics: Older generation aircraft using multiple relay families
- Military Electronics Upgrades: Systems originally designed with mixed component sources
- Industrial Control Retrofits: Manufacturing systems with diverse legacy components
Aviation & Aerospace Applications
- Commercial Aircraft Maintenance: Regional and mainline aircraft legacy systems
- Military Aircraft Support: Fighter, transport, and helicopter electronic systems
- Unmanned System Upgrades: Legacy UAV and drone control system modernization
- Ground Support Equipment: Aircraft maintenance and testing systems
Industrial & Defense Systems
- Military Vehicle Electronics: Armored vehicles and tactical equipment
- Industrial Automation: Manufacturing control systems with legacy components
- Power Management Systems: Power distribution and control equipment
- Telecommunications Infrastructure: Legacy communication network equipment
Installation & Replacement Guidelines
Universal Replacement Procedure
- Original Component Identification: Determine whether existing component is Deutsch T Series or Teledyne 412 Series
- System Documentation Review: Verify original system specifications and requirements
- Safety Protocol Implementation: Implement proper system de-energization and safety procedures
- Legacy Component Removal: Carefully remove existing relay from circuit board or socket
- Universal Compatibility Verification: Confirm JRW-210M matches all required parameters
- Direct Replacement Installation: Install using same mounting and connection methods
- Comprehensive System Testing: Test system operation with new universal component
- Maintenance Documentation: Record universal component replacement in system records
Dual System Considerations
- Verify specific Deutsch or Teledyne pin configuration requirements
- Maintain proper ESD protection during TO-5 package handling
- Use appropriate tools for TO-5 package installation and removal
- Verify thermal management compatibility with original design
- Test system functionality across full operational parameters
- Metal Sealed Military Relay JRW-210M TO-5 27V
- Military Metal Sealed Relay JRW-210M Replace of Teledyne 412 Series
- Metal Relay Designed for Aviation and Military Applications JRW-210M Replace Deutsch T Series
- Aviation Relay with Military Grade Metal Design JRW 210M TO-5 27V
- Metal Relay Designed for Aviation and Military Applications
- Aviation Relay with Military Grade Metal Design
- Military Aviation Relay for Drone,Aircraft Engine PCB Board
- High quality Aviation relay for Engine,Train,Plane maintain
Procurement Value Proposition
Supply Chain Optimization Advantages
- Inventory Simplification: Single component replaces multiple legacy part numbers
- Obsolescence Management: Comprehensive solution for multiple discontinued families
- Reduced Procurement Complexity: Simplified sourcing for mixed legacy systems
- Long-Term Support Assurance: Sustainable supply for diverse legacy requirements
Technical & Operational Benefits
- Universal Compatibility: Authentic performance for multiple legacy systems
- Enhanced Reliability: Modern manufacturing exceeds original specifications
- Reduced System Downtime: Immediate availability versus searching for multiple NOS components
- Comprehensive Documentation: Technical data supporting multiple legacy systems
Standards Compliance & Quality Assurance
The JRW-210M is manufactured to meet or exceed specifications for both legacy component families:
- Deutsch T Series Performance Specifications
- Teledyne 412 Series Electrical Characteristics
- TO-5 Package Mechanical Standards
- Military Hermetic Sealing Requirements
- ISO 9001:2015 Quality Management System
- 100% Performance Verification Testing
YUMU Electronics maintains specialized expertise in universal legacy component replacement, applying rigorous quality controls developed through manufacturing Polarized Relay JH-2S, Industrial Power Relays, and other specialized military components for diverse applications.
Customization & Specialized Services
Available customization for specific dual-replacement requirements:
- Legacy-Specific Documentation: Custom technical data for Deutsch or Teledyne systems
- Enhanced Compatibility Testing: Additional verification for specific legacy applications
- System-Specific Marking: Custom labeling matching original component appearance
- Packaging Solutions: Specialized packaging for military or aerospace requirements
- Technical Support Packages: Application guidance for specific legacy system integration
Our engineering team specializes in developing universal replacement solutions for multiple obsolete component families, leveraging experience from producing Solid State Relays and Intermediate Power Relays for complex legacy system support.
Universal Replacement Production Process
Dual Compatibility Manufacturing
Each JRW-210M undergoes specialized manufacturing to ensure compatibility with both legacy families:
- Dual Specification Analysis: Comprehensive study of both Deutsch and Teledyne requirements
- Universal Material Selection: Materials meeting or exceeding both legacy specifications
- TO-5 Precision Fabrication: Components produced to universal compatibility standards
- Dual Compatibility Assembly: Assembly processes maintaining both legacy characteristics
- Comprehensive Performance Testing: Verification against both legacy specifications
- Universal Quality Verification: Final inspection ensuring dual replacement capability
Dual System Quality Assurance
- Dimensional verification against both legacy specifications
- Electrical performance testing for both component families
- Environmental testing to most stringent legacy requirements
- Long-term reliability testing exceeding original specifications
- Documentation supporting multiple legacy system requirements
- Traceability systems for universal replacement tracking
Frequently Asked Questions
How does the JRW-210M provide compatibility for both Deutsch and Teledyne systems?
The JRW-210M is engineered with universal electrical characteristics and TO-5 packaging that meets or exceeds the specifications of both Deutsch T Series and Teledyne 412 Series relays, providing a single-component solution that maintains compatibility with systems originally designed for either legacy component family.
What testing validates dual legacy system compatibility?
Each production batch undergoes comprehensive testing including dimensional verification against both legacy specifications, electrical parameter matching for both component families, environmental testing to the most stringent requirements, and functional testing in circuits designed for both Deutsch and Teledyne systems.
How does this compare to modern DPDT 8Pin 27V Relay designs?
While modern DPDT 8Pin 27V Relay designs offer different configurations, the JRW-210M specifically maintains the TO-5 package and electrical characteristics required for legacy Deutsch and Teledyne system compatibility where package standardization and exact electrical matching are critical for system integrity.
Contact Now