Compact 6-Pin High-Reliability Solution
Product Overview
The Military Aviation Connector JY27467T11B98SN 6P is a precision-engineered, 6-pin interconnect solution designed for demanding military and aerospace applications where space optimization and reliability are equally critical. This connector delivers true aviation connector with military grade quality in a compact 6-pin configuration, providing a balanced solution between the simplicity of a aviation connector 2 pin and the complexity of higher-pin count connectors. Engineered as a robust military connector for aviation use, it offers reliable multi-circuit connectivity for systems requiring moderate pin counts while maintaining the stringent performance standards required for mission-critical military applications.
Product Features & Advantages
The JY27467T11B98SN 6P connector offers optimal performance through its specialized 6-pin design and robust construction:
- Optimized 6-Pin Configuration: Provides an ideal balance between connectivity needs and space efficiency, suitable for applications requiring multiple circuits without the complexity of higher-pin connectors like 7 pin aviation connector or 8 pin military connector systems.
- Compact Yet Robust Design: Engineered for space-constrained installations while maintaining the structural integrity and durability required for harsh military aviation environments.
- Superior Environmental Sealing: Incorporates advanced multi-stage sealing technology that provides exceptional protection against moisture, dust, sand, and fluids, with performance maintained across varying atmospheric pressures.
- High-Performance Contact System: Features six precision aviation grade terminals with optimized plating to ensure ultra-low contact resistance and reliable electrical performance over 100,000 mating cycles.
- Reliable B-Series Coupling Mechanism: Utilizes a proven coupling system designed for secure, vibration-resistant connections with positive locking, ensuring reliable operation in high-stress conditions.
- Excellent Electrical Characteristics: Provides high dielectric strength and insulation resistance, ensuring signal integrity and preventing electrical leakage in aerospace electrical connectors systems, far surpassing general aviation plugs.
This 6-pin connector represents a true aviation type military spec connector plug, manufactured under strict adherence to comprehensive army aviation quality control regulations and precise military connector specifications.
Technical Specifications
The performance of the JY27467T11B98SN 6P is defined by exacting engineering parameters:
- Configuration: 6-Pin (6P) Military Aviation Connector.
- Coil Power Consumption: 0.3 to 0.43 Watts operational range.
- Contact Performance & Durability:
- Standard Load Rating: 1 Ampere at 28V DC per contact, minimum 100,000 cycles.
- Low-Level Signal Capability: Compatible with (10~50) μA at (10~50) mV signals per contact for 100,000 cycles.
- Contact Resistance:
- Initial Maximum: ≤ 50 milliOhms per contact.
- Maximum After Life Testing: ≤ 200 milliOhms per contact.
- Dynamic Response Parameters:
- Action Time: ≤ 4 milliseconds.
- Release Time: ≤ 4 milliseconds.
- Actuation Pulse Width: Adjustable from 10 to 50 milliseconds.
- Dielectric Withstanding Voltage:
- Standard Pressure Conditions: 500 Vr.m.s., 50Hz.
- Low Pressure Conditions: 250 Vr.m.s., 50Hz.
- Insulation Resistance:
- Initial: > 500 MegaOhms between contacts.
- After Environmental Stress: > 50 MegaOhms between contacts.
- Weight: < 3 grams (complete connector assembly).
- Hermetic Sealing Performance: Maximum leakage rate ≤ 1 x 10-3 Pa·cm³/s.
- Electrical Coil Specifications: All electrical ratings referenced at 25°C standard temperature.
Application Scenarios
The 6-pin configuration makes this connector ideal for applications requiring moderate circuit counts with space efficiency:
- Sensor & Instrumentation Packages: Connections for multi-parameter sensors (temperature, pressure, position) in aircraft engines, hydraulic systems, and environmental controls.
- Communication System Interfaces: Compact interfaces for radio equipment, intercom systems, and navigation aids requiring multiple signal and power lines.
- Actuator & Control Systems: Interfaces for electro-mechanical actuators, valve controls, and small motor drives in military aircraft systems.
- Ground Support Test Points: Compact multi-circuit connections for portable test equipment, diagnostic tools, and maintenance interfaces.
- Unmanned System Components: Critical connections in UAV avionics, payload interfaces, and control surfaces where weight and space are at a premium.
Implementing this 6-pin connector provides circuit consolidation benefits over multiple 2-pin connectors while maintaining simpler installation and troubleshooting compared to higher-pin alternatives.
Installation and Operational Procedure
Follow these essential steps for proper installation of the JY27467T11B98SN 6P connector:
- System Planning & Preparation: Review the pinout configuration and ensure compatibility with the mating military Aviation Socket. Plan cable routing and verify adequate clearance.
- Cable Preparation: Use proper aviation connector soldering techniques or certified crimping tools for all six aviation grade terminals. Follow the specific 6-pin wiring diagram carefully.
- Connector Assembly: Insert the six terminated contacts into their designated cavities in the aviation connector plug housing, ensuring each is fully seated and properly oriented.
- Mating Operation: Align the connector key with the socket keyway. Insert and engage the B-series coupling mechanism until a positive lock is achieved (audible click or firm stop).
- Verification & Testing: Perform continuity checks on all six circuits, verify insulation resistance between contacts, and conduct functional system testing.
Certifications & Compliance
The JY27467T11B98SN 6P connector is manufactured under a comprehensive quality management system designed to meet and exceed the requirements of relevant military and aerospace standards. Our production processes adhere to the principles of major army aviation quality control regulations, ensuring each 6-pin connector delivers the performance, traceability, and reliability demanded for defense applications.
Customization Options
We offer customization capabilities for this 6-pin connector platform:
- Contact Configuration: Custom pin assignments and mixed contact types within the 6-pin arrangement (e.g., combination of power, signal, and coaxial contacts).
- Environmental Enhancements: Special shell finishes, high-temperature seals, corrosion-resistant treatments, and EMI shielding options for specific operational environments.
- Backshell & Cable Interface: Various compact backshell configurations, right-angle options, and strain relief solutions tailored to space-constrained installations.
- Complete Cable Assemblies: Pre-assembled cable harnesses with the 6-pin connector, specified lengths, and custom terminations at the opposite end.
- Identification & Documentation: Custom marking, color coding, and provision of detailed 6-pin wiring documentation.
Production Process & Quality Assurance
Each JY27467T11B98SN 6P connector undergoes rigorous manufacturing and testing processes. From precision machining of the compact shell components to automated assembly of the six aviation grade terminals, each step is carefully controlled. Our comprehensive quality assurance includes 100% electrical testing of all six contacts (continuity, insulation resistance, dielectric strength), dimensional verification of the compact design, and environmental testing on production samples. This ensures each military type connector meets the highest standards for performance and reliability as aviation grade connectors in 6-pin applications.
Frequently Asked Questions (FAQ)
- Q: What are the typical applications for a 6-pin connector versus other pin counts?
A> 6-pin connectors are ideal for applications requiring multiple circuits (power, ground, and several signal lines) in a compact package. They offer more connectivity than basic 2 pin or 3 pin military connector options while being simpler to install and troubleshoot than higher-density connectors like 7 pin or 8 pin military connector systems. - Q: Can all six pins carry power, or are there specific power/signal assignments?
A> The connector design allows flexibility in pin assignment. While all contacts are rated for 1A @ 28V DC, specific configurations can be customized. Typically, designers assign specific pins for power, ground, and signals based on their system requirements. - Q: Is this 6-pin connector compatible with standard military wiring practices?
A> Yes, the JY27467T11B98SN 6P is designed to be compatible with standard military aerospace wiring practices, including proper wire gauges, shielding requirements, and installation procedures specified in relevant military standards. - Q: What tools are recommended for working with this 6-pin connector?
A> We recommend using precision crimping tools specific to the contact size, insertion/removal tools for the six-position insert, and proper torque tools for the coupling mechanism. We can provide or recommend appropriate tooling kits. - Q: How does the size and weight compare to similar 6-pin commercial Aviation Connectors?
A> While compact, this military-grade 6-pin connector typically has a more robust construction than commercial equivalents, with additional sealing and reinforcement. The weight is optimized for strength rather than minimalism, though it remains under 3 grams to meet aerospace weight constraints.
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