Military Aviation Connector JY27467T11B98SN

Reliable Aviation Plug for Demanding Military Applications

Product Overview

The Military Aviation Connector JY27467T11B98SN stands as a paradigm of reliability and performance in critical aerospace and defense systems. Designed specifically for rigorous operational environments, this connector exemplifies aviation connector with military grade quality. It serves as a dependable aviation connector plug engineered to maintain secure electrical connections under extreme conditions of vibration, temperature fluctuations, and mechanical stress. Its robust construction ensures uninterrupted performance where failure is not an option, making it a trusted component in mission-critical military Aviation Applications.

Product Images

Military Aviation Connector JY27467T11B98SN detailed front and side view

Product Features & Advantages

This high-performance connector is engineered to exceed standard expectations. Its design and manufacturing focus on delivering unparalleled advantages:

Unmatched Reliability: Built to the exacting standards of a military connector for aviation use, ensuring consistent performance over a long operational lifespan, far surpassing that of typical general aviation plugs.
Exceptional Durability: The housing and internal components are constructed from premium materials to withstand harsh environmental factors, including moisture, dust, and corrosive agents.
Precision Contact System: Features high-quality aviation grade terminals that guarantee low and stable contact resistance, minimizing voltage drop and signal loss.
Rapid Response Time: With an action and release time of ≤4ms, it ensures quick and reliable circuit switching essential for dynamic control systems.
Superior Sealing Integrity: Engineered to achieve a low leakage rate, providing excellent protection against environmental ingress, crucial for maintaining performance in varied atmospheric pressures.
Lightweight Design: Weighing less than 3 grams, it contributes to overall weight savings in aerospace applications without compromising structural integrity or performance.

This connector represents the core of our expertise in producing aviation type military spec connector plug solutions that adhere to stringent army aviation quality control regulations.

Technical Specifications

The performance of the JY27467T11B98SN is defined by precise military connector specifications, ensuring it meets the rigorous demands of its intended applications. Key parameters include:

Coil Power Consumption: (0.3 ~ 0.43) Watts.
Contact Load & Operational Life:
- Resistive Load: 1 Ampere at 28V DC for 1 x 10⁵ cycles.
- Low-Level Signal: (10~50) μA at (10~50) mV for 1 x 10⁵ cycles.
Contact Resistance:
- Initial Value: ≤ 50 milliOhms.
- After Life-Cycle Endurance Test: ≤ 200 milliOhms.
Time Parameters:
- Action Time: ≤ 4 milliseconds.
- Release Time: ≤ 4 milliseconds.
- Incentive Pulse Width: (10～50) milliseconds.
Dielectric Withstanding Voltage:
- At Normal Atmospheric Pressure: 500 V_r.m.s., 50Hz.
- Under Low Pressure Conditions: 250 V_r.m.s., 50Hz.
Insulation Resistance:
- Normal Conditions: Greater than 500 MegaOhms.
- Post High-Level Life Test: Greater than 50 MegaOhms.
Weight: Less than 3 grams.
Tightness (Sealing Performance): Maximum leakage rate of 1.0 x 10^-3 Pa·cm³/s.
Coil Voltage (V_DC): Specifications are rated at a standard temperature of 25°C. Consult for specific voltage ratings.

Application Scenarios

The JY27467T11B98SN is designed for scenarios where reliability directly impacts mission success and safety. Its typical applications include:

Military Aircraft Systems: Integration into flight control actuation systems, sensor interfaces, and emergency circuit controls.
Avionics Bays: Providing reliable interconnections within navigation, communication, and identification system modules.
Unmanned Aerial Systems (UAS): Used in critical power and signal distribution networks where size, weight, and reliability are paramount.
Ground Support & Testing Equipment: Serving as a robust interface connector for aircraft diagnostic and maintenance tools.
Other Defense Platforms: Adaptable for use in military vehicles and naval systems requiring high-reliability aerospace electrical connectors.

Implementing this connector translates to enhanced system reliability, reduced lifecycle costs through lower failure rates, and increased operational readiness.

Recommended Installation Procedure

To ensure optimal performance and longevity, follow these steps when integrating the JY27467T11B98SN connector:

Pre-Installation Check: Inspect the connector for any physical damage. Ensure the mating military Aviation Socket is clean and undamaged.
Connection Preparation: If cable assembly is required, follow proper aviation connector soldering techniques or use approved crimping tools for aviation grade terminals.
Alignment and Mating: Carefully align the connector with its socket, ensuring pins are correctly oriented. Apply firm, straight pressure to engage.
Secure Locking: Engage the connector's locking mechanism (e.g., bayonet collar, push-turn lock) until a positive, audible, or tactile click confirms full engagement.
Post-Installation Verification: Conduct a functional test of the circuit to verify electrical continuity and insulation integrity. For systems with multiple connectors, referencing a 5 pin aviation connector wiring diagram or similar schematic is recommended for accuracy.

Certifications & Compliance

Our manufacturing processes for the JY27467T11B98SN are governed by a comprehensive Quality Management System designed to meet the rigorous demands of the aerospace and defense industries. We are committed to compliance with relevant international standards that underpin army aviation quality control regulations. While specific certification marks may vary, our fundamental commitment is to produce aviation grade connectors that deliver assured performance and safety.

Customization Options

Understanding that standard products may not fit every unique application, we offer flexible customization for the JY27467T11B98SN platform, including:

Pin Configuration Variations: Customizing to specific pin counts such as 2 pin, 3 pin military connector, 5 pin military connector, or 7 pin military connector layouts based on your signal and power requirements.
Terminal Plating: Offering different plating options (e.g., gold, silver) on contacts for optimized conductivity or corrosion resistance.
Cable and Harness Assembly: Providing fully assembled cables with specified lengths, jacket materials, and backshells.
Marking and Identification: Applying custom part numbers, logos, or color codes for easy integration into your supply chain and maintenance procedures.

Production Process & Quality Assurance

Every JY27467T11B98SN connector is the result of a meticulous, controlled manufacturing process. From raw material inspection to final performance testing, each stage incorporates stringent quality checks. Our process includes precision machining, automated assembly of critical components, 100% electrical testing for parameters like contact resistance and insulation resistance, and batch-level environmental stress screening. This rigorous approach ensures that every military aviation plug we deliver meets the high-performance standards expected by our clients in the defense sector.

Frequently Asked Questions (FAQ)

Q: What is the primary difference between this military aviation connector and a commercial aviation plug?
A: The key differences lie in the military connector specifications, which dictate more rigorous testing for environmental extremes (vibration, temperature, shock), longer lifecycle requirements, stricter material standards, and adherence to specific army aviation quality control regulations. Commercial general aviation plugs are typically not built to these same survivability and reliability benchmarks.
Q: Can this connector be used in high-vibration environments typical of helicopter or turboprop aircraft?
A: Absolutely. The JY27467T11B98SN is specifically designed and tested to maintain a secure electrical connection and mechanical integrity in high-vibration environments, making it suitable for rotary-wing and fixed-wing military aircraft.
Q: Are technical drawings or 3D models available for this connector to aid in our design integration?
A: Yes. We provide comprehensive technical documentation, including dimensional drawings, schematics, and can often supply 3D CAD models (e.g., STEP files) to facilitate seamless integration into your system design.
Q: What is your lead time for production orders of this connector?
A: Lead times vary based on order quantity and any custom specifications. For standard configurations, we maintain efficient production cycles. Please contact us with your specific requirements for an accurate timeline.
Q: Do you offer different shell sizes or colors for this connector series?
A: Yes. As part of our military type connector family, we offer variations in shell size/material and can provide connectors in different colors (e.g., black, gray) for specific identification or aesthetic requirements.