Military Aviation Connector XCE18F11K1P1 11Pins

Product Overview

The XCE18F11K1P1 High Performance Aviation Connector represents the forefront of precision interconnection technology for aerospace and defense applications. Engineered as a critical component within YM's comprehensive Military Aviation Connector systems, this connector delivers uncompromising reliability in the most demanding operational environments. Its advanced design ensures secure, low-resistance connections for vital aircraft systems, making it the ideal interface for components like Aviation Pressure Sensors, Aviation Temperature Sensors, and flight control instrumentation.

 

Technical Specifications

• Model: XCE18F11K1P1 High Precision Aviation Connector
• Contact Configuration: High-density multi-pin design optimized for signal and power transmission
• Contact Material: Premium alloy with gold plating for maximum conductivity and corrosion resistance
• Contact Resistance: Initial ≤50mΩ; After life testing ≤200mΩ
• Current Rating: Rated for 1A at 28V DC resistive load with 100,000+ operational cycles
• Low-Level Signal Capability: Handles (10-50) μA at (10-50) mV for precision signal transmission
• Dielectric Strength: 500V RMS @ 50Hz (normal pressure); 250V RMS @ 50Hz (low pressure)
• Insulation Resistance: >500 MΩ (standard); >50 MΩ after high-level life testing
• Operating Temperature: Performance validated at 25°C with robust design for extended temperature ranges
• Sealing Performance: Maximum leakage rate ≤ 1.0 x 10⁻³ Pa·cm³/s for superior environmental protection
• Weight: Under 3 grams for optimal weight efficiency in aerospace applications
• Switching Response: Action time ≤4ms; Release time ≤4ms for rapid system response
• Power Efficiency: Coil power consumption only 0.3-0.43W
• Compatibility: Designed for seamless integration with systems using Hydraulic Circuit Breakers and Military Electronic Horns

Complete dimensional drawings and full performance data available in our technical documentation package.

Product Features & Competitive Advantages

1. Military-Grade Durability: Built to the same rigorous standards as our Military Metal Relay series, capable of withstanding extreme vibration, shock, and thermal cycling in demanding aviation environments.
2. Advanced Environmental Sealing: Superior hermetic sealing technology (≤10⁻³ Pa·cm³/s) provides complete protection against moisture, dust, and corrosive elements, essential for critical systems like Aviation Oxygen Valve controls.
3. High-Speed Precision Switching: Engineered for rapid response with action/release times ≤4ms, complementing the performance of high-speed control systems using advanced PCB Signal Relays.
4. Ultra-Low Power Operation: Minimal coil power consumption (0.3-0.43W) enhances energy efficiency in modern aerospace platforms incorporating New Energy Relay technologies.
5. Exceptional Contact Stability: Maintains stable, low contact resistance throughout 100,000+ operational cycles, ensuring reliable signal integrity in mission-critical applications.
6. Optimized Weight & Size: Compact design weighing less than 3 grams provides maximum functionality with minimal spatial and mass impact, crucial for UAV, satellite, and weight-sensitive aircraft applications.

Installation & Integration Procedure

1. Pre-Installation Inspection: Thoroughly examine connector halves and mating surfaces for damage, contamination, or bent pins before installation.
2. Wire Preparation: Strip wires to specified length using appropriate tools. Apply correct crimping technique with approved tools to ensure secure, gas-tight connections.
3. Contact Insertion: Carefully insert prepared contacts into connector housing until positive lock engagement is achieved.
4. Connector Alignment & Mating: Align keyway features precisely. Engage connectors with gentle pressure and rotate coupling mechanism until fully seated with audible or tactile confirmation.
5. Sealing System Verification: Confirm all environmental seals are properly positioned and uncompromised before final assembly completion.
6. Strain Relief Installation: Secure cable with appropriate strain relief mechanism to prevent mechanical stress on connections.
7. System Validation Testing: Perform comprehensive electrical testing including continuity, insulation resistance, and functional validation within the complete system environment, which may include interconnected components like Aviation Cold Air Solenoid Valves.

Application Scenarios

The XCE18F11K1P1 connector is engineered for applications where connection reliability directly impacts operational safety and success:

• Commercial & Military Aircraft: Avionics systems, flight control interfaces, engine monitoring connections, and cockpit instrumentation panels.
• Unmanned Aerial Systems: Flight control computer interfaces, sensor payload connections, ground control station links, and power distribution systems.
• Aerospace Subsystems: Connections for Aviation Magnetic Valves, environmental control systems, landing gear controls, and auxiliary power units.
• Ground Support Equipment: Test and measurement interfaces, maintenance diagnostics systems, and flight line testing apparatus.
• Rail Transportation Systems: Safety-critical signaling interfaces, brake control systems, and communication network connections.
• High-Reliability Industrial Automation: Robotics, automated manufacturing equipment, and control systems requiring the durability standards of Industrial Power Relays.
• Defense & Military Platforms: Weapon systems, communication equipment, radar interfaces, and mobile command center electronics.

Value Proposition for B2B Buyers

• Enhanced System Reliability: Proven performance in extreme conditions minimizes connection failures, reducing system downtime and maintenance requirements.
• Reduced Lifecycle Costs: Extended operational life (100,000+ cycles) and robust construction lower total cost of ownership through reduced replacement frequency.
• Supply Chain Optimization: Source from YM's integrated manufacturing capabilities, benefiting from our expertise in related components like Automotive Relays and Aviation Rocker Switches.
• Accelerated Certification Support: Design compliance with relevant aviation, military, and industrial standards facilitates faster product certification for our clients' systems.
• Technical Partnership: Access to YM's engineering expertise for integration support, customization, and application-specific optimization.

Certifications & Compliance

The XCE18F11K1P1 Aviation Connector is engineered to meet or exceed the stringent requirements of international standards applicable to aerospace (including DO-160 environmental testing profiles), military (MIL-DTL-38999 series equivalent performance), and railway industries. Our manufacturing facilities operate under certified quality management systems (ISO 9001, AS9100), with comprehensive documentation supporting material traceability and process validation for customer compliance needs.

Customization & OEM/ODM Capabilities

YM offers extensive customization options for the XCE18F11K1P1 connector series, leveraging our proven expertise in developing tailored solutions for Solid State Relay integrations and other specialized applications.

• Custom pin configurations, counts, and arrangements (mixed signal/power/coaxial)
• Specialized shell materials, finishes, and protective coatings for specific environmental conditions
• Enhanced sealing options for extreme pressure, temperature, or chemical exposure
• Custom cable assemblies, backshell designs, and strain relief configurations
• Application-specific testing protocols and qualification procedures
• Full OEM/ODM services including private labeling, custom packaging, and collaborative design engineering
• Integration support for complete subsystem assemblies incorporating complementary components

Production Process & Quality Assurance

1. Design Validation & Prototyping: Comprehensive CAD simulation, rapid prototyping, and environmental testing validate design performance.
2. Precision Manufacturing: High-tolerance CNC machining, precision stamping, and controlled plating processes ensure component consistency.
3. Automated Assembly: Automated assembly lines ensure precise component placement and consistent quality across production volumes.
4. 100% Electrical Testing: Every connector undergoes thorough testing for contact resistance, insulation resistance, dielectric strength, and functional performance.
5. Environmental Sealing Verification: Production batches undergo sample testing for hermetic seal integrity using advanced leak detection methods.
6. Environmental Stress Testing: Regular sampling for vibration, thermal cycling, mechanical shock, and salt spray testing per applicable standards.
7. Final Quality Inspection: Rigorous visual, dimensional, and functional inspections ensure compliance with all specifications.
8. Complete Traceability: Full material and process traceability with comprehensive documentation for each production batch.