High-Density Rectangular Connector for Signal Integration
Product Overview
The YM Military Aviation Connector XCE22T19K1P1 is a high-performance rectangular connector engineered for critical signal transmission and integration in demanding aerospace, defense, and industrial applications. Specifically designed for seamless interface with Aviation Microswitch arrays, Military Aviation Encoding switch systems, and drone sensor networks, this connector provides exceptional signal integrity in a compact rectangular form factor. As a specialized component in YM's comprehensive aviation portfolio—complementing products like Aviation Temperature Sensor and Aviation Hours Timer systems—the XCE22T19K1P1 delivers reliable connectivity where high-density signal integration and space efficiency are critical requirements.
Core Advantage: High-density rectangular design optimized for signal integrity and space utilization, providing reliable multi-channel interconnection for complex avionics and control systems.
Technical Specifications
- Model: XCE22T19K1P1
- Connector Type: High-Density Rectangular, Signal Focus
- Physical Characteristics:
- Shell Configuration: Rectangular footprint with optimized dimensions
- Material: Composite or metal housing with protective finish
- Mounting: Panel mount with integrated mounting features
- Weight: 20-40 grams (depending on configuration)
- Shell Protection: Environmental sealing per MIL-STD-810
- Contact System:
- Contact Configuration: High-density rectangular grid arrangement
- Contact Types: Signal contacts with gold plating for optimal conductivity
- Contact Positions: 22-19 configuration (mixed contact arrangement)
- Current Rating: Signal contacts: 3A maximum
- Contact Resistance: ≤15mΩ initial, ≤25mΩ after lifecycle testing
- Contact Material: Copper alloy with selective gold over nickel plating
- Electrical Performance:
- Voltage Rating: 250V AC/DC at sea level
- Insulation Resistance: >5,000 MΩ at 500V DC
- Dielectric Strength: 1000V RMS for 60 seconds
- EMI/RFI Shielding: >85dB effectiveness (100MHz-1GHz)
- Signal Integrity: Optimized for data rates up to 100 Mbps
- Contact Capacitance: < 2pF per contact pair
- Environmental & Mechanical:
- Ingress Protection: IP67 (submersible to 1 meter)
- Operating Temperature: -55°C to +125°C
- Sealing System: Multi-point sealing with compression gaskets
- Vibration Resistance: 10-2000Hz, 15G (MIL-STD-1344)
- Shock Resistance: 50G, 11ms duration
- Coupling Mechanism: Screw lock or latch lock options
- Mating Cycles: 500 cycles minimum
Product Features & Advantages
- High-Density Signal Integration: Optimized rectangular design maximizes contact density for complex signal routing, ideal for systems integrating multiple Aviation Button Switch controls and Aviation Rocker Switch interfaces.
- Enhanced Signal Integrity Design: Engineered for optimal signal transmission characteristics, featuring controlled impedance and minimal crosstalk for integration with Military Aviation Encoding switch systems.
- Advanced Environmental Protection: Multi-point sealing system provides reliable protection against moisture and contaminants, suitable for integration with Aviation Oxygen Valve control and monitoring systems.
- Space-Efficient Rectangular Footprint: Optimized rectangular form factor provides superior panel space utilization compared to circular connectors, ideal for modern avionics packaging requirements.
- Superior EMI/RFI Shielding: Comprehensive shielding design provides excellent electromagnetic compatibility for sensitive equipment like Military Electronic Horn and Aviation Press Meter systems.
- Modular Contact Configuration: Flexible contact arrangement allows customization for specific signal routing requirements in complex control systems.
Our Manufacturing Advantage: YM leverages advanced manufacturing technologies developed through producing Military Aviation connector systems and Aviation Microswitch components, enabling precise fabrication of high-density rectangular connectors with enhanced signal integrity features.
How to Integrate the XCE22T19K1P1 Connector
- Signal Requirements Analysis: Determine signal types, data rates, and channel counts. This connector is ideal for systems requiring multiple Aviation Temperature Sensor and Aviation Haulage Pressure Sensor signal connections.
- Panel Layout Planning: Design panel layout to optimize space utilization with rectangular footprint, considering signal routing and cable management requirements.
- Signal Routing Design: Plan signal paths to minimize crosstalk and interference, particularly important for systems integrating Military Aviation Band Switch controls with sensitive sensor signals.
- Precision Cable Preparation: Use appropriate crimping tools for signal contacts. Implement proper cable shielding and grounding for signal integrity preservation.
- System Integration and Testing: Connect to target systems and perform comprehensive testing including signal integrity verification, continuity testing, insulation resistance measurement, and environmental sealing validation.
Application Scenarios
The XCE22T19K1P1 enables reliable high-density signal integration in demanding aviation and industrial applications:
- Aircraft Avionics Signal Distribution: Central interconnection for cockpit display systems, flight control signals, and sensor networks in modern aircraft.
- Drone Sensor Network Integration: Provides high-density connections for multiple sensor inputs including imaging systems, navigation sensors, and environmental monitors in UAV applications.
- Railway Control and Monitoring Systems: Used in control units for passenger information systems, door controls, and sensor networks in train applications.
- Industrial Automation Control Panels: Provides reliable high-density signal connections in control panels for machinery, robotics, and process control systems.
- Military Communication Systems: Interfaces in communication equipment requiring multiple signal channels with reliable environmental protection.
- Test and Measurement Equipment: Used in portable test sets for Aviation Copper Fuse Holder systems, Aviation Ammeter monitoring, and sensor validation applications requiring multiple signal channels.
Value for Buyers: Provides maximum signal density in compact form factor, ensures signal integrity in demanding environments, reduces installation complexity through consolidated signal connections, offers reliable environmental protection for sensitive electronics, and provides flexible configuration for diverse signal integration requirements.
Certifications & Compliance
Manufactured in our SGS-audited, ISO 9001:2015 certified facility, the XCE22T19K1P1 meets relevant MIL-DTL-83723 specifications for rectangular connectors with signal integrity focus. Our production processes ensure full compliance with RoHS, REACH, and aerospace material requirements. We support comprehensive qualification testing including signal integrity validation and provide project-specific certifications (UL, CE, MIL-qualification) as needed, maintaining standards consistent with our production of other aviation components like Aviation Oxygen Valve and Military Aviastion Temperature Sensor systems.
Customization Options
YM provides extensive customization capabilities for the XCE22T19K1P1 to meet specific application requirements:
- Custom Contact Configurations: Design specialized contact arrangements for specific signal routing requirements in complex systems involving Aviation Microswitch arrays or sensor networks.
- Signal Integrity Optimization: Custom contact designs, shielding configurations, or dielectric materials for specific signal integrity requirements.
- Environmental Enhancement Packages: Additional sealing options, specialized materials, or protective coatings for specific environmental conditions.
- Mounting Configuration Options: Custom mounting hardware, panel interface designs, or integration features for specific installation requirements.
- Material and Finish Options: Specialized composites, metal alloys, or surface treatments for specific mechanical, thermal, or electrical requirements.
- Complete Assembly Solutions: Pre-assembled connector systems with integrated cable management, shielding, and protective features for specific signal integration applications.
Our proven OEM/ODM expertise with aviation components, including Aviation Button Switch and Military Aviation Encoding switch systems, enables us to provide tailored high-density signal connector solutions for your specific requirements.
Production & Quality Assurance
Every XCE22T19K1P1 connector undergoes rigorous manufacturing and validation processes:
- Precision Component Manufacturing: Shells and components produced using precision molding or machining with tight tolerances for reliable mating and signal integrity.
- Advanced Contact Manufacturing: Signal contacts manufactured using precision stamping and plating processes for optimal electrical performance and signal integrity.
- Signal Integrity Optimization: Controlled manufacturing processes to ensure consistent impedance characteristics and minimal signal degradation.
- Precision Assembly Processes: Controlled assembly ensuring proper contact alignment, shielding continuity, and mechanical integrity with 100% inspection.
- Comprehensive Electrical Testing: Testing includes signal integrity verification, contact resistance measurement, insulation resistance testing, and crosstalk evaluation.
- Environmental Validation: Sample testing for vibration, shock, salt spray, thermal cycling, and sealing performance to validate operation in demanding conditions.
- Signal Performance Testing: Validation of signal transmission characteristics including impedance matching, attenuation, and noise immunity.
This comprehensive quality assurance program ensures connectors meet the stringent standards required for integration with other precision aviation components like Aviation Hours Timer and Aviation Haulage Pressure Sensor systems, delivering reliable performance in high-density signal integration applications.
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