XI'AN YUMU ELECTRONICS TECHNOLOGY CO.,LTD
XI'AN YUMU ELECTRONICS TECHNOLOGY CO.,LTD
Home> PRODUCTS> Aviation DC Relay> Aviation Metal Power Relay> Military Degreen Metal Sealed Relay JZC-4M
Military Degreen Metal Sealed Relay JZC-4M
Military Degreen Metal Sealed Relay JZC-4M
Military Degreen Metal Sealed Relay JZC-4M

Military Degreen Metal Sealed Relay JZC-4M

Min. Order:1

Product Description
Product Attributes

Model No.JZC-4M

BrandYM

OutputDc

Relay TypeTelecom

Ambient Temperature-55℃~85℃

Sinusoidalvibration15g,(10~2000)Hz

Random Vibration0.2g²/Hz,169.1m/s²

Cyclone4kPa

Coil Powerconsumption≤0.96W

DielectricwithstandvoltageNormal atmospheric pressure:500Vr.m.s., 50Hz Under low pressure: 200Vr.m. s .,50 Hz

Contact Load AndlifeResistance, 2A,28Vd.c., 2×10 times Resistance, 1A,28 Vd.c., 1×10⁵ timesLow level, (10-50) μA, (10-50) mV,1×10⁵ times

Insulationresistance≥ 5 0 0 M Q

Contact ResistanceAction time: ≤5 msRelease time: ≤3 ms

Weight≤11g

TightnessLeakage rate ≤10³ Pa ·cm³/s

Packaging & Delivery
TO-5 Military Relay 891

Aviation Metal Relay JZC-4M 27V/24V: Premium Replacement for CII HFC Series

YM introduces the JZC-4M, a high-reliability Military Metal Sealing Relay specifically engineered as a direct, performance-matched replacement for CII HFC series relays. Available in 12V, 24V, and 27V coil configurations, this hermetically sealed Aviation DC Relay delivers military-grade durability and precision switching for critical aerospace, defense, and industrial control applications. Designed as a drop-in PCB Board Relay solution, it ensures seamless legacy system maintenance and enhanced reliability in demanding environments.

Technical Specifications

Electrical Parameters

  • Coil Voltage Options: 12VDC, 24VDC, 27VDC
  • Coil Power Consumption: (0.3 ~ 0.43)W
  • Contact Configuration: DPDT (8-pin design)
  • Contact Rating & Electrical Life:
    • Resistive Load: 1A @ 28V DC, ≥ 100,000 operations
    • Low-Level Load: (10~50)μA @ (10~50)mV, ≥ 100,000 operations
  • Contact Resistance:
    • Initial Value: ≤ 50mΩ
    • After Life Test: ≤ 200mΩ

Performance & Mechanical Specifications

  • Switching Time:
    • Operate Time: ≤ 4ms
    • Release Time: ≤ 4ms
    • Minimum Pulse Width: (10~50)ms
  • Dielectric Strength (1 minute):
    • Normal Atmosphere: 500V RMS, 50Hz
    • Low Pressure: 250V RMS, 50Hz
  • Insulation Resistance:
    • Initial: > 500 MΩ
    • After Endurance Test: > 50 MΩ
  • Weight: < 3 grams
  • Hermetic Seal Integrity: Leakage rate ≤ 1.0 × 10⁻³ Pa·cm³/s
  • Operating Temperature: Standard rating at 25°C, suitable for extended ranges

Key Features & Advantages

  1. Direct CII HFC Series Replacement: Engineered for perfect form-fit-function compatibility with CII HFC relays, enabling immediate legacy system upgrades without circuit redesign or retesting.
  2. Military-Grade Metal Hermetic Sealing: Full metal construction with welded sealing provides complete environmental protection against moisture, dust, vibration, and corrosive atmospheres.
  3. Multi-Voltage Compatibility: Three standard coil voltages (12V, 24V, 27V) cover most HFC replacement requirements, making it a versatile Industrial Power Relay solution.
  4. High-Speed Precision Switching: Fast and consistent operate/release times (≤4ms) ensure accurate signal control in critical aviation and military applications, functioning as a reliable PCB Signal Relay.
  5. Superior Contact Reliability: Advanced contact materials and design maintain stable low resistance through extensive operational cycles, even under challenging low-level signal conditions.
  6. Lightweight Robust Design: Weighing under 3g while maintaining structural integrity, ideal for weight-sensitive applications in drones, avionics, and portable military equipment.

How to Implement as HFC Replacement

  1. Identify Original Specifications: Verify the exact coil voltage (12V, 24V, or 27V) and pin configuration of the existing CII HFC relay in your system.
  2. Select Matching JZC-4M Variant: Choose the JZC-4M model with identical coil voltage to ensure proper operation.
  3. Physical Compatibility Check: Confirm identical pin layout and mounting dimensions between the original HFC relay and JZC-4M replacement.
  4. Direct Replacement Procedure: Safely remove the old HFC relay and insert the JZC-4M into the same socket or PCB position.
  5. Functional Verification: Power on the system and conduct comprehensive testing under normal operating conditions to validate performance.

Application Scenarios

The JZC-4M serves as a critical component in mission-critical systems where reliability is paramount:

  • Legacy Aviation System Sustainment: Direct replacement in avionics, flight control systems, and aircraft instrumentation originally equipped with CII HFC series relays.
  • Military & Defense Electronics: Communication gear, radar systems, weapon controls, and military vehicle electronics requiring Military Electromagnetic Relay reliability.
  • Unmanned Aerial Systems (UAS): Power management, flight controller interfaces, and payload controls in commercial and military drones.
  • Transportation Systems: Control and signaling in railway systems, specialized Automotive Relay applications for commercial vehicles, and marine electronics.
  • Industrial Automation: Precision control in manufacturing equipment, power generation systems, and safety-critical controls where environmental resilience is essential.

Value for Procurement & Engineering Teams

  • Solve Obsolescence Management: Provides reliable, long-term supply solution for discontinued CII HFC series relays.
  • Minimize System Downtime: Drop-in replacement capability reduces maintenance windows and associated operational costs.
  • Enhance System Reliability: Modern manufacturing and materials often yield improved consistency and longevity compared to aging original components.
  • Streamline Supply Chain: Single qualified source for HFC replacements simplifies inventory management and reduces procurement complexity.

Quality Standards & Compliance

YM manufactures the JZC-4M series under stringent quality control protocols aligned with military and aerospace reliability requirements. Our production processes incorporate testing methodologies that validate performance against the original HFC specifications while often exceeding them in key durability and environmental resilience metrics.

Customization & OEM Services

Beyond standard replacements, we offer tailored solutions for unique requirements:

  • Special Voltage Configurations: Custom coil voltages outside standard ranges for unique system requirements.
  • Enhanced Testing & Screening: Additional 100% testing including extended burn-in, thermal cycling, or specific environmental validation.
  • Modified Mechanical Configurations: Custom pin arrangements, mounting options, or form factors for specialized applications.
  • Bespoke Relay Solutions: Engineering collaboration for custom Sealed magnetic Latching Relay designs or specialized Military Metal Relay configurations through our ODM services.
  • Metal Sealed Military Relay JZC-4M 12V,24V,27V
  • Aviation Metal Relay  JZC-4M 27V 24V Replace Brand CII HFC
  • JZC-4M Metal Relay Designed for Aviation and Military Applications
  • Aviation Relay with Military Grade Metal Design JZC 4M Replace HFC CII
  • Metal Relay Designed for Aviation and Military Applications
  • Aviation Relay with Military Grade Metal Design
  • Military Aviation Relay for Drone,Aircraft Engine PCB Board 
  • High quality Aviation relay for Engine,Train,Plane maintain

Precision Manufacturing Process

  1. Material Selection & Preparation: High-grade metals and specialty materials selected for optimal durability and electrical performance.
  2. Precision Component Fabrication: Automated manufacturing of contacts, springs, and enclosures with micron-level tolerances.
  3. Controlled Environment Assembly: Critical assembly conducted in clean environments to prevent contamination and ensure consistency.
  4. Hermetic Sealing Process: Advanced welding techniques create permanent environmental seals with verified leak integrity.
  5. Comprehensive Quality Validation: Each unit undergoes electrical, mechanical, and environmental testing before release.

Frequently Asked Questions

Q1: Is the JZC-4M a true drop-in replacement for all CII HFC series relays?

A1: Yes, the JZC-4M is specifically engineered as a direct replacement for CII HFC series relays. It matches the physical dimensions, pin configuration, and key electrical parameters, enabling seamless integration without circuit modifications.

Q2: What are the main advantages over continuing to use original HFC relays or NOS (New Old Stock) components?

A2: Our JZC-4M offers fresh production with consistent quality, modern materials, and traceable manufacturing. NOS components may suffer from age-related degradation, while our relays provide predictable performance and ongoing technical support.

Q3: How does this metal-sealed relay compare to modern Solid State Relay alternatives for similar applications?

A3: While Solid State Relay technology offers advantages in certain areas (cycle life, vibration resistance), the JZC-4M provides superior galvanic isolation, lower on-state resistance, and immunity to voltage transients. The choice depends on specific application requirements.

Q4: Can the JZC-4M be used in New Energy Relay applications such as battery management systems?

A4: Yes, the JZC-4M's reliability and environmental resilience make it suitable for auxiliary control circuits in New Energy Relay applications, including battery management systems, charging infrastructure, and renewable energy controls.

Q5: What is your typical lead time and minimum order quantity for replacement projects?

A5: We maintain flexible production capacity to support both small replacement batches and large-volume orders. Standard variants typically have 4-8 week lead times with competitive MOQs. Contact us with your specific requirements for detailed quotations.

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