XI'AN YUMU ELECTRONICS TECHNOLOGY CO.,LTD
XI'AN YUMU ELECTRONICS TECHNOLOGY CO.,LTD
Home> PRODUCTS> Aviation DC Relay> Aerospace Sealed Relay TO-5> Military Metal DC Relay KJRC-220M
Military Metal DC Relay KJRC-220M
Military Metal DC Relay KJRC-220M
Military Metal DC Relay KJRC-220M

Military Metal DC Relay KJRC-220M

Min. Order:1

Product Description
Product Attributes

Model No.KJRC-220M

BrandYM

OutputDc

Relay TypeTelecom

Ambient Temperature-65℃~125℃

Sinusoidalvibration20g,(10~2000)Hz

Random Vibration0.4g²/Hz,239.1m/s²

Cyclone4.39kPa

Coil Powerconsumption≤0.5W

Dielectric WithstandvoltageNormal atmospheric pressure:500/350Vr.m.s., 50HzUn d e r lo w pr e s s u r e : 30 0 Vr . m . s. , 5 0 Hz

Contact Load AndlifeResistance, 1A,28 Vd.c., 1×10⁵ timesLow level, (10-50) μA, (10-50) mV,1×10⁵ times

Insulation Resistance≥ 1 0 0 0 0 MQ

Contact ResistanceInitial value ≤50mΩ Life test after ≤100mΩ

TightnessLeakage rate ≤10³ Pa · cm³/s

Packaging & Delivery
TO-5 Military Relay 891

Military Aviation DPDT Metal Relay KJRC-220M | Direct Replacement for Babcock BR44 & Thomson YA19 Series

YM presents the KJRC-220M, a premium Military Metal Sealing Relay engineered for the most demanding applications. This Aviation DC Relay is designed as a high-performance, drop-in replacement for legacy Babcock BR44 Series and French Thomson YA19 relays. Built to stringent military and aviation standards, it ensures unmatched reliability in critical control systems.

As a robust Military Electromagnetic Relay, the KJRC-220M features a hermetically sealed metal enclosure, offering superior protection against harsh environmental factors including extreme pressure, vibration, and temperature fluctuations. It is the trusted choice for upgrading and maintaining systems where failure is not an option.

Product Overview

The KJRC-220M is a DPDT 8Pin 27V Relay with a Double-Pole Double-Throw (DPDT) configuration, providing versatile switching capabilities. Its core design principle centers on absolute reliability and longevity in military, aviation, and high-end industrial environments. The relay's primary function is to provide a robust, electrically isolated switching solution for low-level signal and intermediate power circuits within critical systems.

Core Advantages:

  • Direct Compatibility: Seamlessly replaces Babcock BR44 and Thomson YA19 relays, simplifying procurement and maintenance.
  • Military-Grade Durability: Metal hermetic sealing ensures performance under low pressure (4.39KPa), high vibration, and wide temperature ranges.
  • Superior Electrical Life: Engineered for high reliability over an extended operational lifespan, reducing total cost of ownership.
  • Precision Performance: Features fast switching times and stable contact resistance for accurate circuit control.
  • Military Metal DC Relay KJRC-220M
  • Military Aviation Metal Relay KJRC-220M Replace of BABCOCK Relay  BR44 Series
  • Aviation DC Sealed  Relay KJRC 220M 4.39KPa As alternative of French Brand  Thomson YA19
  • DC Metal DPDT Relay KJRC-220M Compatible with French Brands
  • Metal Relay Designed for Aviation and Military Applications
  • Aviation Relay with Military Grade Metal Design
  • Military Aviation Relay for Drone,Aircraft Engine PCB Board 
  • High quality Aviation relay for Engine,Train,Plane maintain

Technical Specifications

Coil Parameters: Standard coil voltage at 27V DC. Coil power consumption ranges from 0.3W to 0.43W.

Contact Configuration: DPDT (Double-Pole Double-Throw).

Contact Rating & Life:

  • Resistive Load: 1A at 28V DC, rated for 1 x 10^5 operations.
  • Low-Level Load: (10-50)μA at (10-50)mV, rated for 1 x 10^5 operations.

Contact Resistance: Initial value ≤50mΩ; After lifespan test ≤200mΩ.

Timing Parameters: Action time ≤4ms; Release time ≤4ms; Excitation pulse width (10-50)ms.

Dielectric Strength: 500Vr.m.s., 50Hz at normal atmospheric pressure; 250Vr.m.s., 50Hz at low pressure.

Insulation Resistance: >500MΩ at normal atmospheric pressure; >50MΩ after high-level life test.

Sealing (Tightness): Leakage rate ≤1.0 x 10^-1 Pa·cm³/s.

Weight: <3 grams.

Product Features & Advantages

1. Hermetically Sealed Metal Enclosure: Unlike standard PCB Signal Relays or plastic-cased relays, the metal seal provides an impermeable barrier against moisture, dust, and corrosive gases, ensuring long-term stability. This makes it suitable as a Sealed Magnetic Latching Relay alternative in harsh environments.

2. Military & Aviation Grade Components: Every material and component is selected to meet or exceed the rigorous demands of military (MIL-SPEC) and aviation standards, guaranteeing performance where it matters most.

3. High Reliability & Long Life: Engineered for a minimum of 100,000 reliable operations under rated load, this relay minimizes maintenance cycles and system downtime, offering superior value compared to standard Industrial Power Relays.

4. Fast & Precise Switching: With action and release times under 4ms, it provides swift and accurate control response for sensitive Aviation Electronics and drone flight control systems.

5. Low Power Consumption: The efficient coil design consumes only 0.3-0.43W, making it suitable for energy-conscious applications, similar to advanced New Energy Relay designs.

6. YM Manufacturing Excellence: Produced in our certified facility with over 18 years of expertise in precision relay manufacturing, ensuring consistent quality and performance batch after batch.

How to Integrate the KJRC-220M Relay

  1. Verification: Confirm your existing relay model (Babcock BR44 series or Thomson YA19) and circuit voltage (27V DC standard).
  2. Preparation: Power down the system completely. Identify the 8-pin PCB layout or socket.
  3. Replacement: Carefully desolder or unplug the old relay. Note the orientation of pin 1 (usually marked on the relay base or PCB).
  4. Installation: Align the KJRC-220M's pins correctly with the PCB holes or socket. Ensure proper seating.
  5. Soldering/Securing: For PCB mounting, solder pins securely. For socketed applications, ensure a firm connection.
  6. Testing: Restore power and perform functional tests on the controlled circuit to verify proper switching operation.

Application Scenarios

The KJRC-220M is indispensable in scenarios demanding absolute reliability. Its value proposition lies in reducing system failure risk, extending maintenance intervals, and ensuring compliance with strict industry standards.

  • Military & Defense Systems: Communication equipment, radar systems, ground vehicle control units, and portable field devices. It serves as a critical Military Metal Relay component.
  • Aviation & Aerospace: Aircraft engine control PCB Board Relay applications, flight instrument panels, landing gear systems, and in-flight entertainment system control. Ideal for drone autopilot and propulsion control boards.
  • Transportation: Critical control circuits in railway signaling (Train maintain), marine navigation systems, and specialized Automotive Relay functions in heavy-duty or emergency vehicles.
  • High-Reliability Industrial: Power grid monitoring systems, industrial automation safety interlocks, and medical equipment where a fail-safe operation is paramount. It functions as a highly reliable Intermediate Power Relay.
  • Telecommunications: Switching equipment in base stations and infrastructure exposed to outdoor environments.

Certifications & Compliance

YM is committed to international standards. Our production processes for relays like the KJRC-220M adhere to rigorous quality management systems. While specific military qualifications (e.g., MIL-R-6106) are available upon request for large contracts, our standard manufacturing follows the principles of:

  • ISO 9001:2015 Quality Management Systems.
  • Relevant aspects of EN/CE standards for electromagnetic compatibility and safety.
  • Industry-specific reliability and testing protocols derived from MIL standards.

We can provide compliant documentation and support customer audit processes.

Customization & OEM Services

As a specialist manufacturer, YM offers extensive customization to meet exact application needs, similar to our capabilities for Polarized Relay JH-2S and Aviation Latching Relay products.

Available Customization Options:

  • Coil Voltage: Tailored to specific DC voltage requirements.
  • Lead Configuration: Custom pin lengths, bending, or wire harness attachment.
  • Testing & Screening: Additional 100% testing, burn-in, or screening to specific environmental profiles (vibration, thermal cycling).
  • Marking & Packaging: Customer-specific part numbers, logos, and ESD/commercial packaging.

We welcome OEM and ODM inquiries for large-volume projects.

Production & Quality Assurance Process

Our manufacturing ensures every KJRC-220M meets its promised specifications. The process integrates YM's expertise across various relay types, from Solid State Relays to精密磁保持继电器。

  1. Precision Stamping & Forming: Metal parts and contacts are manufactured to micron-level tolerances.
  2. Automated Coil Winding: Ensures consistent electrical parameters and reliability.
  3. Hermetic Sealing: Performed in controlled environments to guarantee the specified leak rate.
  4. 100% Electrical Testing: Every unit undergoes testing for contact resistance, operate/release voltage, timing, and dielectric strength.
  5. Batch Sampling for Life & Environmental Tests: Regular samples are subjected to extended life cycling, thermal shock, and vibration tests per internal control plans.
  6. Final Inspection & Packaging: Visual inspection and anti-corrosion packaging before shipment.

Frequently Asked Questions (FAQ)

Q1: Is the KJRC-220M a direct mechanical and electrical replacement for the Babcock BR44?
A1: Yes. The KJRC-220M is designed to be a form-fit-function replacement, matching the pinout, dimensions, and key electrical characteristics of the Babcock BR44 series and Thomson YA19.

Q2: What is the key difference between this metal-sealed relay and a standard plastic PCB relay?
A2: The metal hermetic seal provides superior environmental protection against humidity, altitude (low pressure), and corrosive atmospheres, which is critical for aviation/military use. Plastic relays may allow moisture ingress over time.

Q3: Can this relay be used for both low-level signal switching and power switching?
A3: Its design is optimized for reliable low-level signal switching (μA level) as specified. While it can handle 1A/28V DC resistive loads, for higher power applications, we recommend consulting our range of dedicated Industrial Power Relays.

Q4: What is the operating temperature range?
A4: While the core data specifies parameters at 25°C, the military-grade construction typically supports an extended range (e.g., -55°C to +125°C). Please contact us for the detailed environmental specification sheet.

Q5: Do you provide samples for testing and qualification?
A5: Yes, we provide a limited number of evaluation samples for qualified B2B clients. Please contact our sales team with your company details and application requirements to arrange a sample request.

Q6: What is the typical lead time for production orders?
A6: For standard KJRC-220M units, lead time is typically 4-6 weeks. For customized versions, lead time will be determined based on the specific requirements.

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