Military Aviation Connector and Socket JY27466T09B35PN:
Precision Engineered Durability for Aerospace Systems
Product Overview
The Military Aviation Connector and Socket JY27466T09B35PN is engineered as a complete, high-durability interconnect system for the most demanding aerospace and defense applications. This matched pair exemplifies true aviation connector with military grade quality, designed to deliver exceptional performance under extreme environmental conditions. As a robust military connector for aviation use, it provides a reliable interface for critical power and signal transmission, featuring enhanced durability characteristics specifically optimized for long-term service in harsh operational environments where reliability and longevity are paramount.
Product Features & Advantages
The JY27466T09B35PN connector system offers superior durability and performance through its advanced engineering:
- Enhanced Durability Construction: Specifically engineered with reinforced materials and design features to withstand extended operational life in harsh environments, far exceeding the lifespan of standard general aviation plugs.
- Precision-Matched Interface: The connector and socket are manufactured as a perfectly matched pair, ensuring optimal alignment, contact mating force, and electrical performance for consistent operation.
- Advanced Environmental Sealing: Incorporates multi-stage sealing technology providing exceptional protection against moisture, dust, sand, and fluids, with performance maintained across varying atmospheric pressures.
- High-Reliability Contact System: Utilizes premium aviation grade terminals with specialized plating for enhanced corrosion resistance and ultra-low contact resistance over 100,000 mating cycles.
- Robust B-Series Coupling Mechanism: Features a durable coupling system designed for secure, vibration-resistant connections with positive locking, critical for maintaining integrity in high-stress military aviation operations.
- Superior Electrical Performance: Provides high dielectric strength and insulation resistance, ensuring signal integrity and preventing electrical leakage in complex aerospace electrical connectors systems.
This complete connector system represents a true aviation type military spec connector plug solution, manufactured under strict adherence to comprehensive army aviation quality control regulations and precise military connector specifications.
Technical Specifications
The performance of the JY27466T09B35PN system is defined by exacting engineering parameters:
- System Configuration: Matched Connector and Socket Pair JY27466T09B35PN.
- Coil Power Consumption: 0.3 to 0.43 Watts operational range.
- Contact Performance & Durability:
- Standard Load Rating: 1 Ampere at 28V DC, minimum 100,000 cycles.
- Low-Level Signal Capability: Compatible with (10~50) μA at (10~50) mV signals for 100,000 cycles.
- Contact Resistance:
- Initial Maximum: ≤ 50 milliOhms per contact.
- Maximum After Life Testing: ≤ 200 milliOhms per contact.
- Dynamic Response Parameters:
- Action Time: ≤ 4 milliseconds.
- Release Time: ≤ 4 milliseconds.
- Actuation Pulse Width: Adjustable from 10 to 50 milliseconds.
- Dielectric Withstanding Voltage:
- Standard Pressure Conditions: 500 Vr.m.s., 50Hz.
- Low Pressure Conditions: 250 Vr.m.s., 50Hz.
- Insulation Resistance:
- Initial: > 500 MegaOhms.
- After Environmental Stress: > 50 MegaOhms.
- Weight (Mated Pair): < 3 grams total system weight.
- Hermetic Sealing Performance: Maximum leakage rate ≤ 1 x 10-3 Pa·cm³/s for the mated system.
- Electrical Coil Specifications: All electrical ratings referenced at 25°C standard temperature.
Application Scenarios
This durable connector system is ideal for demanding aerospace applications where long-term reliability is critical:
- Long-Duration Military Aircraft Systems: Critical connections in transport aircraft, maritime patrol aircraft, and other platforms requiring extended service life with minimal maintenance.
- Harsh Environment Avionics: Interfaces in engine compartments, wheel wells, and other areas exposed to extreme temperatures, vibration, and contaminants.
- Ground Support Equipment: Durable connectors for frequently used test equipment, power carts, and maintenance tools servicing multiple aircraft platforms.
- Naval Aviation Systems: Applications on carrier-based aircraft and naval helicopters exposed to salt spray and corrosive marine environments.
- Unmanned Aerial Systems: Critical connections in UAVs deployed in harsh environmental conditions where reliability and durability are essential.
Implementing this durable connector system reduces total lifecycle costs through extended service intervals, minimizes maintenance requirements, and ensures reliable operation throughout the equipment's service life.
Installation and Operational Procedure
Follow these essential steps for proper installation of this durable connector system:
- Pre-Installation Inspection: Thoroughly examine both the aviation connector plug and military Aviation Socket for any damage, contamination, or bent pins. Clean if necessary using approved methods.
- Component Preparation: For the plug, use proper aviation connector soldering techniques or certified crimping tools for aviation grade terminals. For the socket, ensure proper mounting and alignment in the host system.
- System Integration: Mount the socket securely following the recommended torque specifications. Prepare the cable assembly with the plug according to the wiring diagram.
- Mating Operation: Align the connector key with the socket keyway. Insert and engage the B-series coupling mechanism until a positive lock is achieved (typically indicated by an audible click or firm stop).
- Verification & Testing: Perform continuity checks on all circuits, verify insulation resistance, and conduct functional testing of the complete system under operational conditions.
Certifications & Compliance
Both components of this durable connector system are manufactured under a comprehensive quality management system designed to meet and exceed the requirements of relevant military and aerospace standards. Our production processes adhere to the principles of major army aviation quality control regulations, ensuring each connector pair delivers the performance, traceability, and reliability demanded for long-service defense applications.
Customization Options
We offer extensive customization capabilities for this durable connector system:
- Enhanced Durability Features: Special hard-coat finishes, additional corrosion protection, and reinforced strain relief options for extreme environmental applications.
- Contact Configuration: Custom pin layouts and contact types for both plug and socket components, ensuring perfect compatibility in customized applications.
- Environmental Enhancements: Specialized seals for extended temperature ranges, chemical-resistant materials, and enhanced EMI shielding options.
- Mounting & Interface Options: Various socket mounting configurations, panel mounting hardware, and backshell options for both plug and socket.
- Documentation & Identification: Custom part numbering, laser marking, serialization, and provision of complete technical documentation including maintenance guidelines.
Production Process & Quality Assurance
Every connector pair undergoes rigorous manufacturing and testing processes to ensure durability and perfect compatibility. From precision machining of matched components using enhanced materials to automated assembly of aviation grade terminals in both plug and socket, each step is carefully controlled. Our comprehensive quality assurance includes enhanced durability testing (extended thermal cycling, accelerated aging, corrosion testing), 100% electrical testing of the mated pair, and dimensional verification of both components. This ensures each military type connector system meets the highest standards for durability and reliability as aviation grade connectors.
Frequently Asked Questions (FAQ)
- Q: What specific features make this connector system more durable than standard military connectors?
A> This system incorporates reinforced shell materials, enhanced sealing compounds with longer service life, gold-over-nickel plating on critical contacts for superior corrosion resistance, and additional strain relief features. These elements combine to provide extended service life in harsh environments. - Q: How does this connector perform in salt spray and corrosive environments?
A> The connector system is available with enhanced corrosion protection packages including special platings (such as zinc-nickel or cadmium), additional sealant applications, and corrosion-resistant materials that meet or exceed relevant military corrosion test standards. - Q: Can this connector system withstand frequent mating/unmating cycles in maintenance applications?
A> Yes, with its 100,000-cycle rating and reinforced design features, this connector system is ideal for applications requiring frequent connection and disconnection, such as test equipment interfaces and modular system components. - Q: What temperature range can this durable connector system withstand?
A> While standard versions operate from -55°C to +125°C, we offer enhanced versions with extended temperature capabilities up to +150°C or higher for specific applications, using specialized materials and sealing compounds. - Q: How does your testing process validate the durability claims for this connector?
A> Our enhanced durability testing includes accelerated life testing beyond standard requirements, extended environmental exposure testing (thermal cycling, humidity, corrosion), mechanical stress testing, and real-world simulation testing to validate performance claims for extended service life.
Contact Now