Military Aviation Connector and Socket JY27467T19B35SN:
Complete High-Reliability Interconnect System
Product Overview
The Military Aviation Connector and Socket JY27467T19B35SN is engineered as a complete, matched interconnect system designed to deliver exceptional reliability in the most demanding military and aerospace applications. This perfectly paired connector and socket combination represents the pinnacle of aviation connector with military grade quality, ensuring optimal performance through precision-matched components. As a comprehensive military connector for aviation use solution, it provides a seamless interface for critical power and signal transmission, with enhanced durability and reliability characteristics specifically optimized for mission-critical systems where performance consistency is non-negotiable.
Product Features & Advantages
This matched connector system offers superior performance through its integrated design and precision engineering:
- Perfectly Matched Components: Designed and manufactured as a complete system, ensuring optimal alignment, contact mating force, and electrical performance between the aviation connector plug and military Aviation Socket for consistent, reliable operation.
- Enhanced Durability Construction: Both components feature reinforced materials, upgraded contact platings, and advanced sealing compounds designed for extended service life in harsh environments, far exceeding standard general aviation plugs.
- Superior Environmental Sealing System: The matched interface incorporates multi-stage, high-performance sealing technology providing exceptional protection against moisture, dust, sand, and fluids, with performance maintained across extreme pressure and temperature variations.
- High-Reliability Contact System: Utilizes precision-matched aviation grade terminals in both components with enhanced gold-over-nickel plating for superior corrosion resistance and consistently low contact resistance throughout extended service life.
- Robust B-Series Coupling Mechanism: Features a reinforced coupling system with additional vibration damping and positive locking security, specifically engineered for high-stress military Aviation Applications requiring secure connections.
- Exceptional Electrical Performance: Provides enhanced dielectric strength and insulation resistance, ensuring signal integrity and preventing electrical leakage in critical aerospace electrical connectors systems.
This complete interconnect system represents an advanced aviation type military spec connector plug solution, manufactured under enhanced quality controls that exceed standard army aviation quality control regulations for matched component applications.
Technical Specifications
The enhanced performance of this matched system is defined by rigorous engineering parameters:
- System Configuration: Matched Connector and Socket Pair JY27467T19B35SN.
- Coil Power Consumption: 0.3 to 0.43 Watts operational range.
- Contact Performance & Extended Durability:
- Standard Load Rating: 1 Ampere at 28V DC per contact, with enhanced materials for extended cycle life.
- Low-Level Signal Capability: Compatible with (10~50) μA at (10~50) mV signals with superior long-term stability.
- Contact Resistance (Matched System):
- Initial Maximum: ≤ 50 milliOhms per contact circuit.
- Maximum After Extended Life Testing: ≤ 150 milliOhms per contact circuit (improved specification).
- Dynamic Response Parameters:
- Action Time: ≤ 4 milliseconds.
- Release Time: ≤ 4 milliseconds.
- Actuation Pulse Width: Adjustable from 10 to 50 milliseconds.
- Enhanced Dielectric Withstanding Voltage:
- Standard Pressure Conditions: 600 Vr.m.s., 50Hz (improved rating).
- Low Pressure Conditions: 300 Vr.m.s., 50Hz (improved rating).
- Insulation Resistance:
- Initial: > 1000 MegaOhms (enhanced specification).
- After Extended Environmental Stress: > 100 MegaOhms (enhanced specification).
- Weight (Mated Pair): < 3.5 grams total system weight.
- Enhanced Sealing Performance: Maximum leakage rate ≤ 5 x 10-4 Pa·cm³/s (improved specification).
- Extended Temperature Range: Operable from -65°C to +150°C (enhanced range).
Application Scenarios
This matched connector system is specifically designed for demanding aerospace applications requiring guaranteed compatibility:
- Critical Avionics Interfaces: Flight control systems, navigation computers, and communication equipment where matched component performance ensures signal integrity and reliability.
- Weapon System Integration: Interfaces for missile launch systems, targeting pods, and electronic warfare equipment requiring guaranteed compatibility between connector and socket.
- Engine Control & Monitoring: Matched connections for engine sensors, fuel management, and control systems in high-vibration, high-temperature environments.
- Ground Support & Test Equipment: Complete connector systems for test benches, diagnostic equipment, and power distribution units where matched components prevent compatibility issues.
- Modular Military Systems: Applications requiring frequent module swapping where guaranteed connector/socket compatibility ensures reliable operation.
Implementing this matched connector system eliminates compatibility concerns, ensures optimal electrical performance, and provides consistent reliability through factory-controlled component matching.
Installation and Maintenance Guidelines
Proper installation maximizes the benefits of this matched connector system:
- System Integration Planning: Verify both components are from the same matched set. Plan installation considering both aviation connector plug and military aviation socket requirements.
- Component Preparation: For the plug, use high-quality aviation connector soldering or precision crimping tools for the matched aviation grade terminals. For the socket, ensure proper panel mounting.
- Controlled Assembly: Install the socket using specified torque values. Assemble the plug with clean tools to prevent contamination of the matched interface surfaces.
- Precision Mating: Align the matched components carefully using alignment features. Engage the reinforced coupling mechanism with firm, controlled pressure until positive engagement is confirmed.
- Comprehensive System Verification: Perform enhanced electrical testing on the complete mated system, including insulation resistance at elevated test voltages. Document results for quality records.
Certifications & Compliance
Both components of this matched connector system are manufactured under an enhanced quality management system with additional controls for matched component applications. The system undergoes additional qualification testing for interface compatibility, extended environmental performance, and reliability validation beyond standard army aviation quality control regulations, ensuring optimal performance as a complete interconnected system.
Customization Options
We offer specialized customization for matched connector system requirements:
- Matched System Configurations: Custom contact arrangements, pin assignments, and mixed contact types in both connector and socket for specific interface requirements.
- Enhanced Environmental Packages: Specialized material combinations for specific corrosive or extreme temperature environments in both components.
- EMI/RFI Shielding Solutions: Coordinated shielding approaches between connector and socket for complete electromagnetic compatibility.
- Custom Interface Validation: Complete system testing of matched components to customer-specific performance requirements.
- Identification & Traceability: Matched serial numbers, coordinated marking, and complete documentation for the paired system.
Production Process & Enhanced Quality Assurance
This matched connector system undergoes specialized manufacturing with coordinated production of both components. From selection of compatible raw materials to precision machining with matched tolerances, each step ensures optimal interface compatibility. Our enhanced QA process includes testing of the mated pair for electrical performance, mechanical fit, and environmental sealing. Additional validation includes interface durability testing, thermal cycling of the mated system, and batch compatibility verification. This ensures each military type connector system delivers the exceptional performance required for critical aviation grade connectors applications.
Frequently Asked Questions (FAQ)
- Q: What are the advantages of purchasing a matched connector and socket system?
A> Matched systems guarantee optimal electrical contact, perfect mechanical alignment, consistent mating force, and reliable sealing performance. They eliminate compatibility issues that can occur when components from different production batches are combined, ensuring consistent performance in critical applications. - Q: Can additional sockets be ordered to match an existing connector?
A> Yes, we can manufacture additional sockets matched to existing connectors when provided with the connector's manufacturing data. For optimal performance, we recommend providing the original connector's identification information for perfect matching. - Q: How does the matched system approach improve reliability?
A> By controlling the manufacturing of both interfacing components, we ensure consistent material properties, precise dimensional tolerances, and compatible surface finishes. This results in more reliable electrical connections, better sealing, and reduced wear over the system's service life. - Q: What testing is performed on the matched pair before shipment?
A> Each matched pair undergoes electrical testing in the mated condition, mechanical engagement force measurement, sealing performance verification, and visual inspection of the mated interface. Test reports are available documenting the matched system performance. - Q: How should matched systems be inventoried and managed?
A> We recommend maintaining matched components as sets with coordinated identification. We provide matching serial numbers and documentation to facilitate proper inventory management and ensure components remain paired throughout their service life.
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