Military Aviation Connector Socket JY27473T16B06SN with HB-B16 Tail 16P: Complete Pre-Assembled Solution
Product Overview
The Military Aviation Connector Socket JY27473T16B06SN with HB-B16 Tail 16P represents a complete, ready-to-install interconnect solution engineered for demanding aerospace and defense applications. This pre-assembled unit combines a high-reliability military Aviation Socket with an integrated 16-conductor cable tail, delivering true aviation connector with military grade quality in a single package. Designed as a comprehensive military connector for aviation use solution, it eliminates field assembly errors, reduces installation time, and ensures optimal performance for complex multi-channel systems requiring 16 separate connections.
Product Features & Advantages
This integrated connector system offers significant advantages through its pre-assembled design and robust construction:
- Pre-Assembled & Tested Solution: Factory-assembled and 100% tested, eliminating field aviation connector soldering errors and ensuring immediate operational readiness upon installation.
- High-Density 16-Pin Configuration: Provides 16 separate circuits in a compact interface, ideal for complex avionics systems that would otherwise require multiple simpler connectors like aviation connector 2 pin or 7 pin aviation connector assemblies.
- Integrated HB-B16 Cable Tail: Features a specially designed cable tail with proper strain relief, shielding, and conductor organization for reliable performance in high-vibration environments.
- Superior Environmental Sealing: The socket interface incorporates advanced sealing technology providing exceptional protection against moisture, dust, and fluids, maintaining integrity from ground level to high-altitude conditions.
- High-Performance Contact System: Utilizes precision aviation grade terminals with optimized plating in all 16 positions, ensuring ultra-low contact resistance and reliable electrical performance over 100,000 mating cycles.
- Robust Mechanical Construction: Engineered with durable materials and reinforced strain relief at the cable exit point, far exceeding the durability of field-assembled solutions or standard general aviation plugs.
This complete assembly represents a true aviation type military spec connector plug solution, manufactured under strict adherence to comprehensive army aviation quality control regulations and precise military connector specifications.
Technical Specifications
The performance of this integrated connector system is defined by exacting engineering parameters:
- Complete Assembly: Socket JY27473T16B06SN with integrated HB-B16 16P Cable Tail.
- Configuration: 16-position socket with pre-terminated 16-conductor cable assembly.
- Coil Power Consumption: 0.3 to 0.43 Watts operational range.
- Contact Performance & Durability:
- Standard Load Rating: 1 Ampere at 28V DC per contact, minimum 100,000 mating cycles.
- Low-Level Signal Compatibility: (10~50) μA at (10~50) mV per contact for 100,000 cycles.
- Contact Resistance:
- Initial Maximum: ≤ 50 milliOhms per contact.
- Maximum After Life Testing: ≤ 200 milliOhms per contact.
- Dynamic Response Parameters:
- Action Time: ≤ 4 milliseconds.
- Release Time: ≤ 4 milliseconds.
- Actuation Pulse Width: Adjustable from 10 to 50 milliseconds.
- Dielectric Withstanding Voltage:
- Standard Atmospheric Pressure: 500 Vr.m.s., 50Hz.
- Low Pressure Conditions: 250 Vr.m.s., 50Hz.
- Insulation Resistance:
- Initial: > 500 MegaOhms between contacts.
- After Environmental Stress: > 50 MegaOhms between contacts.
- Weight (Complete Assembly): < 3 grams (socket with short tail).
- Hermetic Sealing Performance: Maximum leakage rate ≤ 1 x 10-3 Pa·cm³/s at the socket interface.
- Cable Tail Specifications: HB-B16 standard length and configuration (custom lengths available).
Application Scenarios
This pre-assembled connector system is ideal for demanding applications where reliability and installation efficiency are critical:
- Avionics System Integration: Quick installation in flight control computers, navigation systems, and multi-function displays requiring multiple signal and power connections.
- Sensor Array Interfaces: Connecting clusters of environmental, engine, or position sensors to central data acquisition units in military aircraft.
- Weapon System Interfaces: Pre-assembled connections for smart weapon stations, missile interfaces, and targeting pod electronics.
- Ground Support Equipment: Rapid deployment connectors for test benches, diagnostic systems, and simulation equipment servicing military platforms.
- Unmanned System Integration: Critical pre-assembled connections in UAVs where field assembly time must be minimized and reliability maximized.
Implementing this pre-assembled solution reduces installation time by up to 70%, eliminates wiring errors, and ensures consistent performance through factory-controlled assembly and testing.
Installation Procedure
Follow these streamlined steps for quick and reliable installation:
- System Preparation: Verify the mating aviation connector plug is compatible and properly prepared. Ensure the installation area is clean and accessible.
- Socket Mounting: Secure the JY27473T16B06SN socket in its designated location using the provided or specified mounting hardware and proper torque.
- Cable Routing: Route the HB-B16 cable tail through designated pathways, ensuring proper bend radius and avoiding sharp edges or heat sources.
- Terminal Connection: Connect the individual conductors of the HB-B16 tail to their respective destinations following the provided 5 pin aviation connector wiring diagram or specific 16-pin schematic.
- Final Mating & Verification: Mate the plug with the socket until positive lock is achieved. Perform continuity and insulation resistance tests on all 16 circuits.
Certifications & Compliance
This complete connector assembly is manufactured under a comprehensive quality management system designed to meet and exceed the requirements of relevant military and aerospace standards. Both the socket and cable assembly processes adhere to the principles of major army aviation quality control regulations, ensuring the complete system delivers the performance, traceability, and reliability demanded for defense applications.
Customization Options
We offer extensive customization for this pre-assembled connector system:
- Cable Length & Configuration: Custom tail lengths from 150mm to 5000mm, various shielding options, and different jacket materials.
- Contact Population: Custom configurations with fewer than 16 active contacts (e.g., 12 out of 16 populated) based on specific circuit requirements.
- Environmental Enhancements: Special cable jacketing for high-temperature, fluid-resistant, or abrasion-resistant applications.
- Termination Options: Various termination styles at the cable end: loose wires, sub-connectors (such as 3 pin military connector or 8 pin military connector interfaces), or custom pin configurations.
- Identification & Documentation: Custom labeling, color coding, comprehensive wiring documentation, and test reports for the complete assembly.
Production Process & Quality Assurance
Each complete assembly undergoes rigorous manufacturing and testing processes. The socket component is precision manufactured while the cable tail is assembled using automated crimping equipment for aviation grade terminals. The complete assembly then undergoes 100% electrical testing of all 16 circuits (continuity, insulation resistance, dielectric withstand), mechanical pull testing of terminations, and visual inspection. This ensures each military type connector system meets the highest standards for performance and reliability as aviation grade connectors.
Frequently Asked Questions (FAQ)
- Q: What are the advantages of purchasing a pre-assembled connector with cable tail?
A> Pre-assembled units ensure perfect terminations, consistent quality, reduced installation time, elimination of field assembly errors, and come with complete testing documentation. They're ideal for high-reliability applications where consistency is critical. - Q: What is the standard length of the HB-B16 cable tail?
A> The standard HB-B16 tail is typically 300mm, but we offer a wide range of custom lengths from 150mm to 5000mm to meet specific installation requirements. Please specify your required length when ordering. - Q: Can the cable tail be shielded for EMI/RFI protection?
A> Yes, we offer shielded versions with various shielding configurations (braided, foil, combination) to provide comprehensive electromagnetic compatibility for sensitive aerospace electrical connectors systems. - Q: What is the temperature rating of the cable jacket material?
A> Standard jackets are rated for -55°C to +125°C continuous operation. We offer alternative jacket materials for extended temperature ranges or specific fluid resistance requirements. - Q: How are the individual conductors identified within the cable tail?
A> Conductors are typically color-coded and/or numbered according to industry standards. We provide detailed wiring diagrams with each assembly, and can implement custom identification schemes upon request.
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