Ultra-Compact Nano Circular Connector with Extended Features
Product Overview
The YM Military Aviation Connector Y11P-1007ZK10-Z represents the cutting edge of nano circular connector technology, engineered for mission-critical signal transmission in the most extreme space-constrained aerospace, defense, and micro-electronics applications. This extended variant (designated "-Z") incorporates specialized enhancements for integration with Aviation Microswitch arrays, Military Aviation Encoding switch systems, and next-generation micro-drone flight controllers. As a premium component in YM's comprehensive aviation portfolio—complementing products like Aviation Temperature Sensor and Aviation Hours Timer—the Y11P-1007ZK10-Z delivers exceptional performance where conventional connectors cannot physically fit but electrical reliability must be uncompromised.
Core Advantage: Industry-leading nano-scale circular design with extended environmental and electrical capabilities, providing reliable interconnection in applications where millimeter-level space constraints meet extreme performance requirements.
Technical Specifications
- Model: Y11P-1007ZK10-Z (Extended Feature Variant)
- Connector Classification: Nano Circular Connector, Military Grade
- Physical Characteristics:
- Shell Diameter: 10mm (nano-scale footprint)
- Length: Optimized for minimal projection in confined spaces
- Material: High-strength stainless steel with specialized plating
- Weight: 2-3 grams (depending on configuration)
- Contact System (Enhanced):
- Contact Configuration: Ultra-dense circular arrangement
- Contact Types: Precision micro-machined with multi-layer gold plating
- Contact Positions: 7 positions standard (nano-density)
- Current Rating: 1A per contact (signal applications)
- Contact Resistance: ≤10mΩ initial (enhanced specification)
- Insertion Force: < 0.5N per contact (optimized for delicate applications)
- Electrical Performance (Enhanced):
- Voltage Rating: 150V AC/DC at sea level
- Insulation Resistance: >10,000 MΩ at 250V DC
- Dielectric Strength: 750V RMS at sea level
- EMI/RFI Shielding: >95dB effectiveness (enhanced shell design)
- Frequency Response: DC to 2GHz (extended range)
- Environmental & Mechanical (Enhanced):
- Ingress Protection: IP68 (submersible to 1.5 meters)
- Operating Temperature: -70°C to +175°C (extended range)
- Sealing System: Multi-layer nano-sealing technology
- Vibration: 10-2000Hz, 25G (enhanced specification)
- Shock: 150G, 6ms duration (enhanced specification)
- Coupling Mechanism: Micro-threaded with visual/tactile lock indication
- Mating Cycles: 1500 cycles minimum (enhanced durability)
Product Features & Advantages
- Nano-Scale Circular Design with Extended Features: The "-Z" variant incorporates specialized enhancements for integration with Aviation Button Switch clusters and Aviation Swing arm Switch controls in micro-electronics assemblies where standard nano connectors are insufficient.
- Enhanced Environmental Sealing Technology: Advanced nano-sealing system provides superior protection against extreme conditions, specifically designed for integration with Aviation Oxygen Valve and Aviation Oil Sealed Valve systems in confined spaces.
- Superior Signal Integrity at Nano Scale: Precision micro-contact geometry and enhanced shielding maintain signal integrity for critical connections with Military Aviation Encoding switch and Aviation Press Meter systems in high-density applications.
- Extended Temperature and Environmental Range: Specialized materials withstand extreme temperatures from -70°C to +175°C, suitable for direct integration with Military Aviastion Temperature Sensor and propulsion monitoring systems.
- Enhanced EMI/RFI Protection Package: Optimized nano-shielding with continuous 360° coverage provides superior electromagnetic compatibility when connecting to sensitive Military Electronic Horn and micro-communication equipment.
- Visual/Tactile Locking Indicator System: Integrated locking confirmation features provide both visual and tactile feedback for secure connection verification in inaccessible or poorly visible installations.
Our Manufacturing Advantage: YM leverages proprietary nano-manufacturing technologies developed through producing Aviation Microswitch and Military Aviation Encoding switch components, enabling micron-level precision and enhanced feature integration in nano-scale connector production.
How to Integrate the Y11P-1007ZK10-Z Connector
- Space Analysis and Compatibility Check: Verify the 10mm diameter footprint fits your design. Ideal for interfacing multiple Aviation Rocker Switch controls or Aviation Temperature Sensor inputs in micro-instrument panels or compact electronic housings.
- Extended Feature Assessment: Evaluate need for enhanced features of "-Z" variant including extended temperature range, improved sealing, or enhanced durability for specific applications.
- Precision Micro-Cable Preparation: Use specialized micro-crimping tools designed for nano contacts. Follow exacting specifications for wire stripping, insulation, and crimp quality.
- Enhanced Connector Assembly: Assemble with specialized sealing components included with "-Z" variant. Apply nano-scale lubricant and torque to precise specifications for optimal sealing performance.
- System Integration and Enhanced Validation: Connect to complementary systems like Aviation Cold Air Solenoid Valve controls or Hydraulic Circuit Breaker monitoring circuits. Perform comprehensive electrical, mechanical, and environmental testing per enhanced specifications.
Application Scenarios
The Y11P-1007ZK10-Z enables revolutionary miniaturization across next-generation aviation and defense systems:
- Nano-UAV and Micro-Drone Avionics: Primary interface for pico flight controllers connecting to Military Pressure Sensor arrays, nano Aviation Pressure Release Valve controls, and advanced micro-navigation systems.
- Next-Generation Aircraft Glass Cockpits: Enables ultra-high density Military Aviation Band Switch clusters, multi-function Aviation Button Switch arrays, and micro-display interfaces in advanced cockpit designs.
- Micro-Engine Health Monitoring: Interfaces between nano-sensors and advanced propulsion control units, working alongside Aviation Magnetic Valve and Aviation Single Hydraulic Valve monitoring in confined engine spaces.
- Advanced Military Micro-Wearables: Provides reliable nano-connections in next-generation soldier electronics, helmet-integrated systems, and micro-tactical devices where size and weight are paramount.
- Medical and Emergency Micro-Equipment: Used in implantable medical devices, emergency micro-transmitters, and survival equipment where nano-connections are essential.
- Precision Micro-Test Equipment: Interfaces in micro-diagnostic equipment for Aviation Copper Fuse Holder systems, Aviation Ammeter calibration, and Aviation Haulage Pressure Sensor testing in confined spaces.
Value for Buyers: Enables breakthrough miniaturization in next-generation systems, supports advanced functionality in previously impossible spaces, reduces installation complexity through consolidated nano-connections, provides military-grade reliability with enhanced features, and offers extended durability exceeding standard nano-connector specifications.
Certifications & Compliance
Manufactured in our SGS-audited, ISO 9001:2015 and AS9100D certified facility, the Y11P-1007ZK10-Z meets and exceeds MIL-DTL-32139 specifications for nano circular connectors. Our enhanced production processes ensure full compliance with RoHS, REACH, and aerospace material regulations. We support comprehensive qualification testing including extended environmental, mechanical, and electrical validation, with project-specific certifications (UL, CE, MIL-qualification) available. This rigorous approach matches our enhanced certification standards for other critical components like Aviation Oxygen Valve and Military Aviastion Temperature Sensor systems.
Customization Options
YM provides extensive customization capabilities for the Y11P-1007ZK10-Z to meet specific nano-scale requirements:
- Custom Nano-Contact Arrangements: Design specialized pin patterns for specific Aviation Microswitch or nano-sensor interface requirements in space-constrained applications.
- Specialized Material Combinations: Custom nano-alloys, advanced composites, or specialized platings for unique environmental, weight, or performance requirements.
- Enhanced Sealing Solutions: Special nano-sealing technologies for extreme temperature, chemical, vacuum, or deep-sea applications.
- High-Frequency Nano-Versions: Optimized designs with controlled impedance for interfacing with advanced Military Aviation Encoding switch systems requiring data rates to 20 Gbps.
- Complete Nano-Harness Assemblies: Pre-terminated ultra-flexible nano-cable assemblies with micro-strain relief specifically designed for ultra-tight routing in advanced systems.
- Special Identification and Tracking: Nano-laser marking, micro-color coding, or embedded RFID for traceability in complex micro-systems.
Our proven OEM/ODM expertise with nano-scale aviation components, including Aviation Button Switch and Military Aviation Encoding switch systems, enables us to engineer enhanced connector solutions that perfectly match your most challenging space-constrained and performance-critical requirements.
Production & Quality Assurance
Every Y11P-1007ZK10-Z connector undergoes rigorous enhanced manufacturing and validation processes:
- Precision Nano-Manufacturing: Components produced using advanced micro-EDM and laser machining with sub-micron tolerances for critical nano-features.
- Advanced Nano-Plating: Selective multi-layer plating using precision masking and controlled deposition processes for optimal electrical and mechanical performance.
- Specialized Nano-Molding: Insulators and seals produced using micro-injection molding and nano-imprint technologies for flawless feature reproduction.
- Automated Nano-Assembly: Vision-guided robotic assembly systems handling components with micron-level precision and enhanced quality control.
- Comprehensive Nano-Inspection: 100% automated optical inspection using electron microscopy and advanced vision systems with AI-based defect detection.
- Enhanced Performance Testing: Complete electrical, mechanical, and environmental testing including extreme thermal cycling, enhanced vibration, shock, and corrosion testing per MIL specifications.
- Enhanced Traceability: Full material and process traceability with comprehensive documentation including enhanced test reports, material certifications, and process validation records.
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