Advanced Interconnect Solution for Defense Applications
Product Overview
The Military Aviation Connector and Socket X158 24F19K1P40 represents a sophisticated, high-density interconnect solution engineered specifically for the rigorous demands of modern military aerospace systems. This complete connector pair is the embodiment of aviation connector with military grade quality, designed to deliver unwavering reliability in the most challenging environments. As a precision-engineered military Aviation Socket and plug system, it facilitates complex electrical interfaces essential for advanced avionics, sensor suites, and mission-critical control systems where absolute performance is non-negotiable.
Product Features & Advantages
The X158 24F19K1P40 sets a new standard for performance and reliability, offering distinct advantages over conventional connectors:
- High-Density, High-Fidelity Interface: Engineered to support multiple signal and power lines within a compact footprint, ideal for space-constrained avionics packages where simpler aviation connector 2 pin or 5 pin military connector solutions are insufficient.
- Exceptional Environmental Sealing: Features advanced sealing technologies to provide superior protection against moisture, dust, and fluids, maintaining performance integrity across a wide range of atmospheric pressures.
- Ultra-Low Contact Resistance: Utilizes premium aviation grade terminals that ensure minimal signal degradation and power loss, critical for sensitive analog and digital circuits.
- High-Speed Performance: With rapid action and release times (≤4ms), it is suitable for dynamic switching applications and high-speed data transmission requirements.
- Ruggedized Construction: Built to withstand extreme mechanical stress, including high levels of vibration and shock encountered in military flight operations, distinguishing it from standard general aviation plugs.
- Optimized Weight: Designed with weight optimization in mind, contributing to overall system weight reduction without sacrificing durability or performance.
This connector pair is a prime example of an aviation type military spec connector plug system, manufactured in compliance with the most stringent army aviation quality control regulations.
Technical Specifications
The X158 24F19K1P40's performance is quantifiably defined by rigorous military connector specifications, providing assurance of its capabilities:
- Model Designation: X158 24F19K1P40 Connector and Socket Set.
- Coil Power Consumption: Ranges from 0.3 to 0.43 Watts.
- Contact Load & Lifecycle Endurance:
- Standard Resistive Load: 1 Ampere at 28V DC for a minimum of 1 x 105 cycles.
- Low-Level Circuit Compatibility: (10~50) μA at (10~50) mV for 1 x 105 cycles.
- Contact Resistance Performance:
- Initial Maximum: 50 milliOhms.
- Maximum After Full Life Testing: 200 milliOhms.
- Dynamic Time Parameters:
- Action/Engagement Time: ≤ 4 milliseconds.
- Release/Disengagement Time: ≤ 4 milliseconds.
- Incentive Pulse Width Range: (10～50) milliseconds.
- Dielectric Strength:
- Normal Pressure Rating: Withstands 500 Vr.m.s. at 50Hz.
- Low-Pressure Rating: Withstands 250 Vr.m.s. at 50Hz.
- Insulation Integrity:
- Initial Insulation Resistance: Exceeds 500 MegaOhms.
- Insulation Resistance Post-Stress: Exceeds 50 MegaOhms.
- Weight: Less than 3 grams for the connector assembly.
- Hermetic Sealing Performance: Maximum permissible leakage rate of 1 x 10-3 Pa·cm³/s.
- Electrical Coil Rating: Coil voltage specifications are based on a standard ambient temperature of 25°C. Custom voltage ratings are available.
Application Scenarios
The versatility and robustness of the X158 24F19K1P40 make it suitable for a wide array of demanding defense and aerospace applications:
- Next-Generation Avionics Racks: Interconnection within advanced integrated modular avionics (IMA) systems and mission computers.
- Electro-Optical/Infrared (EO/IR) Systems: Providing reliable power and signal interfaces for targeting pods, surveillance sensors, and imaging systems.
- Electronic Warfare (EW) Suites: Facilitating connections in jamming, countermeasure, and signal intelligence equipment where signal integrity is paramount.
- Flight Control Actuation Systems: Used in fly-by-wire and other flight control interfaces requiring high reliability and fast response times.
- Ground & Naval Defense Systems: Adaptable for use in vehicle electronics, command posts, and naval systems that require the same grade of reliability as airborne platforms.
Deploying this connector system enhances mission capability, reduces system vulnerability through improved reliability, and lowers total ownership costs by minimizing maintenance interventions.
Installation and Operational Guidelines
To ensure the X158 24F19K1P40 delivers its full performance potential, adhere to the following installation protocol:
- Visual and Mechanical Inspection: Prior to installation, inspect both the aviation connector plug and military aviation socket for any signs of physical damage, contamination, or bent pins.
- Harness Preparation: When preparing cables, employ industry-standard aviation connector soldering or crimping techniques. For complex harnesses, reference detailed documentation similar to a 5 pin aviation connector wiring diagram tailored to this model's pinout.
- Precision Mating: Align the connector guide keys accurately with the socket. Apply even, axial pressure to engage the primary seal and pin/socket contacts.
- Secure Locking Mechanism Engagement: Activate the connector's designed locking system (e.g., threaded collar, bayonet lock) until a definitive, positive lock is achieved. Do not force.
- Functional Verification & System Check: After installation, perform comprehensive electrical tests to verify continuity, insulation resistance, and, if applicable, signal integrity across all channels.
Certifications & Compliance
The design and manufacturing of the X158 24F19K1P40 are governed by a comprehensive quality framework that aligns with the core requirements of major international defense and aerospace standards. Our processes are structured to ensure compliance with the intent and specifics of relevant army aviation quality control regulations. We are dedicated to producing aerospace electrical connectors that not only meet but exceed the performance and reliability benchmarks expected in military applications.
Customization Options
We recognize that mission requirements are unique. Therefore, the X158 24F19K1P40 platform can be tailored to meet specific application needs, including:
- Pin Configuration & Layout: Customization of contact arrangement and count, extending beyond standard layouts to specialized configurations.
- Environmental Enhancements: Application-specific sealing, plating, or material upgrades for operation in extreme chemical, salt fog, or temperature environments.
- Integration Accessories: Supply of custom backshells, conduit adapters, strain reliefs, or protective covers.
- Logistics & Identification: Custom part numbering, labeling, packaging, and provision of technical data packages (TDPs) for system integration.
Production Process & Quality Assurance
Every X158 24F19K1P40 connector is manufactured under a disciplined, traceable process that embeds quality at every stage. From controlled sourcing of raw materials and precision machining to automated assembly and rigorous testing, each unit is scrutinized. Our quality assurance protocol includes dimensional verification, 100% electrical testing (contact resistance, insulation resistance, dielectric strength), and environmental sampling tests. This meticulous approach guarantees that each military aviation plug and socket set delivers consistent, battle-ready performance.
Frequently Asked Questions (FAQ)
- Q: What differentiates the X158 series from other military connectors you offer?
A: The X158 24F19K1P40 represents a specific, high-performance variant within our military type connector family, often characterized by its unique shell design, contact layout, and performance envelope tailored for complex, high-density avionics applications, compared to more generalized 7 pin aviation connector or 8 pin military connector solutions. - Q: Is this connector qualified for use in environments with high electromagnetic interference (EMI)?
A: Yes. The connector's design incorporates features that provide inherent EMI shielding. For applications requiring maximum EMI/RFI protection, we offer versions with enhanced shielding, such as conductive finishes or integrated filter contacts. - Q: Can you provide support for the qualification testing of this connector in our specific system?
A> We regularly provide technical support and data to assist our clients with their qualification processes. This can include supplying test reports, material certifications, and engineering analysis to support your system-level qualifications. - Q: What is the shelf life and recommended storage condition for this connector?
A> When stored in their original packaging in a controlled environment (moderate temperature, low humidity), these connectors have an extended shelf life. We recommend following standard MIL-STD practices for storage of aviation grade connectors. - Q: Are mating/unmating tools required or recommended for this connector?
A> For daily operation, the connector is designed for manual mating/unmating. However, for high-volume assembly/disassembly or to ensure precise torque on threaded couplings, specific tools are available and recommended to prevent wear and ensure consistent performance.
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