High-Reliity Electrical Interface for Demanding Aerospace Applications
Product Overview
The CX16Z3FG1 is a high-performance Military Aviation Connector engineered for critical power and signal transmission in drone systems, aircraft engines, train controls, and Aviation Electronics. Designed to meet stringent military and aerospace specifications, this connector ensures secure, reliable electrical connections in the most challenging environments. As a key component in YM's comprehensive portfolio of aviation solutions—which includes Military Aviation Plug and Aviation Socket systems—the CX16Z3FG1 delivers the durability and precision required for mission-critical operations.
Technical Specifications
- Model Number: CX16Z3FG1
- Contact Configuration: Multi-pin design for complex signal/power transmission
- Contact Resistance: Initial ≤50mΩ per contact; Post-durability test ≤200mΩ
- Current Rating: Suitable for applications up to 1A continuous (resistive load)
- Voltage Rating: Rated for 28V DC systems
- Dielectric Strength: 500V RMS @ 50Hz (standard atmosphere); 250V RMS @ 50Hz (low pressure conditions)
- Insulation Resistance: >500 MΩ initially; >50 MΩ after environmental stress testing
- Environmental Sealing: Leakage rate ≤ 1.0 x 10⁻³ Pa·cm³/s for protection against moisture and contaminants
- Operating Temperature Range: Performance validated under aviation environmental conditions, compatible with Aviation Temperature Sensor operating ranges
- Vibration/Shock Resistance: Designed to withstand military-grade vibration and shock profiles
- Mating Cycles: Rated for minimum 500 connect/disconnect cycles while maintaining electrical integrity
Product Features & Competitive Advantages
- Military-Grade Environmental Sealing: Advanced hermetic sealing technology provides superior protection against moisture, dust, and corrosive elements—essential for aviation systems and compatible with Aviation Oil Sealed Valve applications.
- High-Durability Contact Design: Precision-machined contacts with precious metal plating ensure low and stable contact resistance through thousands of mating cycles.
- Robust Mechanical Construction: Manufactured with high-strength materials to withstand extreme vibration, shock, and temperature variations, matching the reliability of Military Electronic Horn systems.
- Quick-Connect/Disconnect Mechanism: Secure bayonet or threaded coupling system enables fast, reliable connections in field conditions.
- EMI/RFI Shielding: Optional shielding configurations available for sensitive signal transmission in electrically noisy environments.
- Lightweight Design: Optimized weight-to-strength ratio crucial for aerospace applications where every gram counts.
Installation and Mating Procedure
- Cable Preparation: Strip and prepare cables according to aviation-grade standards, ensuring proper conductor length and insulation.
- Contact Assembly: Crimp or solder contacts to prepared wires using approved tools and techniques.
- Contact Insertion: Insert prepared contacts into connector housing until they click securely into place.
- Backshell Assembly: Assemble strain relief and environmental protection backshell components.
- Connector Mating: Align keyways and engage coupling mechanism with mating connector, ensuring full engagement and locking.
- System Verification: Perform continuity and insulation resistance tests before system integration with Aviation Magnetic Valves or Hydraulic Circuit Breakers.
Application Scenarios
The CX16Z3FG1 connector is engineered for reliability in diverse aerospace and defense applications:
- Unmanned Aerial Systems (UAS/Drones): Engine control unit connections, payload interface connections, and flight control system wiring.
- Manned Aircraft Systems: Avionics bay connections, engine sensor interfaces, and cockpit instrumentation wiring.
- Rail Transportation: Control system interconnections, sensor network connections in train control systems.
- Aviation Subsystem Integration: Connections for Aviation Oxygen Valve control systems, fuel management sensors, and environmental control units.
- Military Ground Support Equipment: Power and signal connections for communication systems, radar equipment, and mobile command centers.
- Industrial Automation: High-reliability connections in harsh environments where Industrial Power Relay systems are deployed.
- Sensor Networks: Reliable connections for Military Pressure Sensors and Aviation Haulage Pressure Sensors in distributed monitoring systems.
Value Proposition for Engineering & Procurement
- Enhanced System Reliability: Military-grade construction and sealing minimize connection failures, reducing system downtime and maintenance costs.
- Improved Maintenance Efficiency: Quick-connect design enables faster servicing and component replacement in field conditions.
- Reduced Total Lifecycle Costs: High durability and extended service life decrease replacement frequency and associated logistics costs.
- Streamlined System Integration: Compatible with standard aviation wiring practices and interfaces with other YM components like PCB Board Relays and Aviation Switches.
- Simplified Certification Support: Designed and manufactured to support compliance with relevant aviation, military, and industrial standards.
Certifications & Compliance
The CX16Z3FG1 connector is designed to meet or exceed performance requirements of international standards relevant to aviation (including environmental testing similar to DO-160), military specifications (MIL-DTL-38999 series considerations), and railway applications. Our manufacturing processes comply with stringent quality management systems, and we provide comprehensive technical documentation to support customer qualification and certification requirements.
Customization & OEM/ODM Services
YM offers extensive customization options for the CX16Z3FG1 connector series:
- Custom pin configurations and contact arrangements
- Specialized plating options for enhanced corrosion resistance
- Custom cable lengths and wire harness assemblies
- Application-specific backshell and environmental protection designs
- EMI/RFI shielding configurations for sensitive applications
- Color coding and custom marking for specific customer requirements
Our proven OEM and ODM expertise, demonstrated across our Automotive Relay and New Energy Relay product lines, ensures we can tailor connector solutions to your exact specifications.
Production Process & Quality Assurance
- Precision Component Manufacturing: CNC machining of connector shells and precision stamping of contact components.
- Plating & Surface Treatment: Controlled electroplating processes for corrosion resistance and optimal electrical properties.
- Automated Assembly: Robotic assembly ensures consistent quality and proper alignment of all components.
- 100% Electrical Testing: Every connector undergoes testing for continuity, insulation resistance, and dielectric strength.
- Environmental Sealing Validation: Batch testing validates hermetic seal integrity using helium leak detection methods.
- Mechanical Durability Testing: Sample units undergo mating cycle testing and mechanical stress evaluation.
- Final Quality Audit & Traceability: Comprehensive inspection and permanent marking ensure full traceability and compliance with specifications.
Compatible Systems & Accessories
The CX16Z3FG1 connector is designed to integrate seamlessly with various aviation and industrial systems. It is compatible with standard aviation wiring harnesses and can be specified with appropriate backshells, conduit adapters, and protective covers. For complete system solutions, consider pairing with YM's complementary products such as Aviation Rocker Switches, Military Aviation Band Switches, and Solid State Relays for comprehensive control system packages.
Contact Now