Miniature Rectangular Connector for Harsh Environments
Product Overview
The YM Military Aviation Connector Y3B-2012ZK10-I is a rugged, miniature rectangular connector engineered for reliable signal and power transmission in demanding aerospace, defense, and industrial applications. The "-I" variant incorporates specialized features for integration with Aviation Microswitch systems, Military Aviation Band Switch controls, and compact drone flight control units. Designed to withstand extreme environmental conditions while maintaining a compact form factor, this connector complements YM's comprehensive aviation portfolio including Aviation Temperature Sensor and Aviation Hours Timer systems, providing dependable interconnection where space is limited but performance cannot be compromised.
Core Advantage: Robust rectangular design with enhanced environmental protection features ("-I" variant), offering reliable performance in harsh conditions where both space constraints and environmental resistance are critical requirements.
Technical Specifications
- Model: Y3B-2012ZK10-I (Industrial/Enhanced Variant)
- Connector Type: Miniature Rectangular, Metal Shell
- Physical Characteristics:
- Shell Dimensions: Compact rectangular footprint optimized for panel mounting
- Material: Aluminum alloy with corrosion-resistant finish (chromate conversion or anodizing)
- Mounting: Integrated flange with multiple mounting hole options
- Weight: 15-25 grams (depending on configuration)
- Contact System:
- Contact Configuration: Rectangular grid arrangement
- Contact Types: Machined contacts with gold plating over nickel barrier
- Contact Positions: 12 positions standard (mixed signal/power capability)
- Current Rating: Signal contacts: 3A, Power contacts: 10A (when configured)
- Contact Resistance: ≤8mΩ initial (enhanced specification for "-I" variant)
- Insertion/Extraction Force: Optimized for reliable mating cycles
- Electrical Performance:
- Voltage Rating: 600V AC/DC at sea level
- Insulation Resistance: >5,000 MΩ at 500V DC
- Dielectric Strength: 1500V RMS for 60 seconds
- EMI/RFI Shielding: >85dB effectiveness (30MHz-1GHz)
- Current Capacity: Up to 10A per power contact
- Environmental & Mechanical (Enhanced):
- Ingress Protection: IP68 (submersible to 1 meter, extended duration)
- Operating Temperature: -55°C to +155°C (extended range for "-I" variant)
- Sealing System: Multi-layer silicone sealing with secondary seal barrier
- Vibration Resistance: 10-2000Hz, 15G (MIL-STD-1344)
- Shock Resistance: 75G, 11ms duration
- Coupling Mechanism: Screw lock with anti-vibration features
- Mating Cycles: 500 cycles minimum
- Flammability Rating: UL94 V-0 compliant materials
Product Features & Advantages
- Enhanced Environmental Protection ("-I" Variant): Specialized sealing and material enhancements provide superior resistance to moisture, chemicals, and extreme temperatures, specifically designed for integration with Aviation Oxygen Valve and Aviation Oil Sealed Valve systems.
- Robust Rectangular Design: The rectangular form factor provides optimal panel space utilization while maintaining structural integrity, ideal for mounting alongside Aviation Button Switch and Aviation Rocker Switch controls in instrument panels.
- Mixed Signal/Power Capability: Flexible contact arrangement supports both signal transmission (for Military Aviation Encoding switch systems) and power distribution (for Aviation Magnetic Valve controls) within the same connector.
- Enhanced Durability Features: Reinforced shell design, anti-corrosion finishes, and vibration-resistant locking mechanism ensure reliable performance in demanding applications including integration with Military Electronic Horn and Aviation Press Meter systems.
- Superior EMI/RFI Shielding: Optimized metal shell with continuous grounding path provides excellent electromagnetic compatibility when connecting to sensitive equipment in electrically noisy environments.
- Tool-Assisted Serviceability: Designed for easy maintenance with standard tools, featuring accessible mounting hardware and replaceable contact inserts for field serviceability.
Our Manufacturing Advantage: YM leverages advanced manufacturing technologies developed through producing Military Aviation connector systems and Aviation Microswitch components, enabling precise fabrication of rectangular connectors with enhanced features for demanding applications.
How to Integrate the Y3B-2012ZK10-I Connector
- Application Requirements Analysis: Assess environmental conditions and electrical requirements. The "-I" variant is specifically recommended for harsh environments involving Aviation Temperature Sensor systems or Aviation Haulage Pressure Sensor installations.
- Panel Layout Planning: Design panel layout considering rectangular footprint and mounting requirements. Ensure proper clearance for mating/unmating and cable routing.
- Contact Configuration Planning: Plan contact arrangement based on signal and power requirements. Consider mixed configurations for systems integrating both Aviation Swing arm Switch controls and power circuits.
- Precision Assembly Procedures: Use calibrated crimping tools for contact termination. Follow specific torque values for mounting hardware and coupling mechanism to ensure environmental sealing integrity.
- System Integration and Testing: Connect to complementary systems like Aviation Cold Air Solenoid Valve controls or Hydraulic Circuit Breaker monitoring circuits. Perform comprehensive electrical, mechanical, and environmental validation testing.
Application Scenarios
The Y3B-2012ZK10-I enables reliable interconnection in demanding aviation and industrial applications:
- Aircraft Engine Control Systems: Interfaces between engine sensors, Military Pressure Sensor arrays, and engine control units in harsh engine bay environments.
- Drone Ground Control Stations: Provides robust connections in portable ground control equipment interfacing with Military Aviation Band Switch controls and telemetry systems.
- Railway Control Cabinets: Used in compact control units for door systems, brake controls, and passenger information systems in train applications.
- Industrial Automation in Harsh Environments: Provides reliable connections in factory automation, robotic systems, and processing equipment exposed to moisture, chemicals, or extreme temperatures.
- Military Vehicle Electronics: Interfaces in armored vehicle control systems, communication equipment, and weapon systems requiring rugged, reliable connections.
- Ground Support Equipment: Used in portable test equipment for Aviation Copper Fuse Holder systems, Aviation Ammeter calibration, and Aviation Single Hydraulic Valve diagnostics in field conditions.
Value for Buyers: Provides reliable performance in harsh environmental conditions, reduces system failures in demanding applications, offers flexible configuration for mixed signal/power requirements, simplifies maintenance with field-serviceable design, and ensures long-term durability in critical applications.
Certifications & Compliance
Manufactured in our SGS-audited, ISO 9001:2015 certified facility, the Y3B-2012ZK10-I meets relevant MIL-DTL-83723 specifications for rectangular connectors. The "-I" variant undergoes additional testing for enhanced environmental performance. Our production processes ensure full compliance with RoHS, REACH, and industry-specific material requirements. We support comprehensive qualification testing and provide project-specific certifications (UL, CE, MIL-qualification) as needed, maintaining standards consistent with our production of other aviation components like Aviation Oxygen Valve and Military Aviastion Temperature Sensor systems.
Customization Options
YM provides extensive customization capabilities for the Y3B-2012ZK10-I to meet specific application requirements:
- Custom Contact Configurations: Design specialized contact arrangements for specific applications involving Aviation Microswitch arrays or mixed signal/power requirements.
- Special Environmental Enhancements: Additional sealing, specialized materials, or protective coatings for extreme environmental conditions beyond standard "-I" specifications.
- Mounting Configuration Variations: Custom flange designs, mounting hole patterns, or panel mounting solutions for unique installation requirements.
- Specialized Material Options: Stainless steel shells, specialized platings, or high-temperature materials for specific corrosion resistance or thermal requirements.
- Integrated Component Solutions: Pre-assembled connector systems with integrated Military aircraft Plug components or custom backshell designs.
- Identification and Labeling: Custom laser marking, color coding, or labeling for specific identification requirements in complex systems.
Our proven OEM/ODM expertise with aviation components, including Aviation Button Switch and Military Aviation Encoding switch systems, enables us to provide tailored connector solutions for your specific application requirements.
Production & Quality Assurance
Every Y3B-2012ZK10-I connector undergoes rigorous manufacturing and validation processes:
- Precision Manufacturing Processes: Components produced using CNC machining with tight tolerances for reliable mating and sealing performance.
- Enhanced Surface Treatments: Specialized plating and finishing processes for corrosion resistance and environmental protection.
- Quality Material Selection: Use of certified materials meeting aerospace and military specifications for reliability in demanding applications.
- Precision Assembly: Controlled assembly processes ensuring proper alignment, sealing, and mechanical integrity.
- Comprehensive Inspection: 100% dimensional inspection and sample testing for critical performance characteristics.
- Enhanced Performance Testing: Electrical testing including continuity, insulation resistance, and dielectric strength, plus environmental testing for the "-I" variant's enhanced specifications.
- Traceability and Documentation: Full material and process traceability with comprehensive documentation for quality assurance and regulatory compliance.
This comprehensive quality assurance program ensures connectors meet the high standards required for integration with other precision aviation components like Aviation Hours Timer and Aviation Haulage Pressure Sensor systems, delivering reliable performance in demanding applications.
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