XI'AN YUMU ELECTRONICS TECHNOLOGY CO.,LTD
XI'AN YUMU ELECTRONICS TECHNOLOGY CO.,LTD
Home> PRODUCTS> Aviation Connector> Aviation Socket> Military Aviation Connector XC158-36F3Z3Z1P40
Military Aviation Connector XC158-36F3Z3Z1P40
Military Aviation Connector XC158-36F3Z3Z1P40
Military Aviation Connector XC158-36F3Z3Z1P40
Military Aviation Connector XC158-36F3Z3Z1P40

Military Aviation Connector XC158-36F3Z3Z1P40

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Product Description
Product Attributes

Model No.XC158-36F3Z3Z1P40

BrandYM

Packaging & Delivery
Military Aviation Connector

Military Aviation Connector XC158-36F3Z3Z1P40

Product Overview

The Military Aviation Connector XC158-36F3Z3Z1P40 represents ABC's commitment to excellence in aerospace electrical connectivity. Engineered specifically as a Reliable XC158-36F3Z3Z1P40 Connector for Aerospace Applications, this high-performance component meets the rigorous demands of modern military aviation systems. Designed with precision and durability in mind, it ensures secure electrical connections in mission-critical environments where reliability is paramount.

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Key Features & Technical Advantages

  • Military-Grade Construction: Built as a Durable Military Grade XC158-36F3Z3Z1P40 Connector with materials engineered to withstand extreme environmental conditions including vibration, shock, and temperature variations.
  • Optimized Pin Configuration: 36-pin arrangement designed for balanced signal distribution and power transmission in complex aviation systems.
  • Superior Electrical Performance: Features ultra-low contact resistance (initial ≤50mΩ) and high insulation resistance (>500MΩ) for reliable operation.
  • Advanced Environmental Sealing: Hermetic sealing with maximum leakage rate of 1×10⁻³ Pa·cm³/s protects against moisture, dust, and altitude-related pressure changes.
  • Quick-Disconnect Design: Engineered for rapid mating and unmating operations without compromising connection integrity.
  • EMI/RFI Protection: Integrated shielding provides excellent electromagnetic interference resistance for clean signal transmission.
  • Corrosion Resistance: Specialized plating and materials ensure longevity in salt spray and chemically aggressive environments.

Technical Specifications

Electrical Characteristics

  • Connector Series: XC158 Series, 36F3Z3Z1P40 configuration
  • Pin Configuration: 36 contacts arranged for optimal signal integrity
  • Current Rating: Up to 5A per contact
  • Voltage Rating: 600V RMS at sea level
  • Contact Resistance:
    • Initial Value: ≤ 50 mΩ
    • After Life Testing: ≤ 200 mΩ
  • Insulation Resistance: > 5000 MΩ at 500V DC
  • Dielectric Strength: 1000V RMS at sea level

Mechanical Specifications

  • Shell Material: Aluminum alloy with military-specification plating
  • Insert Material: High-temperature thermoplastic
  • Contact Material: Gold-plated copper alloy for optimal conductivity and corrosion resistance
  • Coupling Mechanism: Bayonet-style quick-disconnect with positive lock
  • Operating Temperature Range: -55°C to +175°C
  • Vibration Resistance: Tested to MIL-STD-202, Method 214 conditions
  • Shock Resistance: Meets MIL-STD-202, Method 213 requirements

Environmental Performance

  • Ingress Protection: IP67 rated when mated
  • Sealing Integrity: Hermetic sealing maintains performance under immersion conditions
  • Corrosion Resistance: Salt spray tested per MIL-STD-810 Method 509
  • Fluid Resistance: Compatible with aviation fuels, hydraulic fluids, and cleaning agents
  • Altitude Performance: Operational up to 60,000 feet
  • Weight: Optimized design for weight-sensitive Aviation Applications

Installation & Connection Procedure

  1. Pre-Installation Inspection: Examine connector components for any visible damage or contamination. Clean mating surfaces if necessary.
  2. Alignment: Align keying features on both connector halves to ensure proper orientation before mating.
  3. Initial Engagement: Gently bring connector halves together, ensuring straight alignment to prevent pin damage.
  4. Coupling Operation: For bayonet-style coupling, align pins with slots and rotate until positive lock engagement is achieved.
  5. Lock Verification: Confirm locking mechanism is fully engaged and secure. Audible click indicates proper mating.
  6. Strain Relief: Ensure cable strain relief is properly secured to prevent stress on electrical connections.
  7. Functional Testing: Perform continuity and insulation resistance tests before placing system into operation.

Application Scenarios

As an XC158-36F3Z3Z1P40 Aviation Connector for Military Use, it serves critical functions in:

  • Avionics Integration: Connections for flight control computers, navigation systems, and communication equipment in military aircraft.
  • Sensor Systems: Reliable interconnects for radar, targeting systems, and surveillance equipment.
  • Power Distribution: Secondary power distribution connections in Aircraft Electrical Systems.
  • Weapons Systems: Critical connections for armament control and deployment systems.
  • Ground Support Equipment: Test and maintenance interfaces for aircraft systems.
  • Unmanned Systems: Connections in UAV control and payload systems.

Value for Aerospace Procurement

  • Enhanced Operational Reliability: Military-grade construction ensures dependable performance in combat and high-stress aviation environments.
  • Reduced Maintenance Requirements: Durable design and corrosion resistance extend service intervals and reduce maintenance costs.
  • Improved System Performance: Low contact resistance and EMI shielding ensure optimal signal integrity for sensitive electronics.
  • Quick Maintenance Turnaround: Quick-disconnect design facilitates faster maintenance and repair operations.
  • Weight Efficiency: Lightweight construction contributes to overall aircraft weight optimization.
  • Lifecycle Cost Reduction: Extended service life and reduced failure rates lower total cost of ownership.

Certifications & Compliance

The XC158-36F3Z3Z1P40 connector is manufactured to meet relevant military specifications and aviation standards. Our production facilities maintain strict quality control protocols, and products are tested to ensure compliance with performance requirements for military aviation applications.

Customization Options

ABC offers comprehensive customization to meet specific operational requirements:

  • Contact Variations: Custom pin arrangements and mixed contact types (signal, power, coaxial)
  • Shell Finishes: Specialized plating options for enhanced environmental resistance
  • Cable Assemblies: Custom cable lengths, shielding, and backshell configurations
  • Environmental Enhancements: Special sealing for extreme altitude or immersion requirements
  • Identification Systems: Custom markings, color coding, and serialization for traceability
  • Testing Protocols: Application-specific qualification testing and certification support

Manufacturing Excellence

Every XC158-36F3Z3Z1P40 connector undergoes precision manufacturing using automated assembly processes. Our quality assurance includes 100% electrical testing, automated optical inspection, and environmental testing to military standards. Statistical process control and batch testing ensure consistent performance across production runs. This rigorous approach guarantees that each connector meets the exacting standards required for High Quality Aviation Connector XC158-36F3Z3Z1P40 applications in demanding military environments.

Frequently Asked Questions

What military specifications does the XC158-36F3Z3Z1P40 meet?

The connector is designed and tested to meet performance requirements consistent with MIL-DTL-38999 and related specifications for military circular connectors.

How many mating cycles is the connector rated for?

The XC158-36F3Z3Z1P40 is rated for a minimum of 500 mating cycles while maintaining electrical and mechanical performance.

What is the operating temperature range?

The connector operates reliably from -55°C to +175°C, suitable for extreme aviation environments from high-altitude cold to engine bay heat.

Does it provide EMI/RFI protection?

Yes, the connector features integrated shielding that provides excellent electromagnetic interference protection, meeting requirements for sensitive avionics applications.

What maintenance is required for long-term reliability?

Minimal maintenance is required. Periodic inspection of seals and contacts, along with proper cleaning before mating, ensures long-term reliability.

Are compatible tools and accessories available?

Yes, we provide complete tooling kits, extraction tools, and installation accessories specifically designed for the XC158 series connectors.

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