Military Aviation Connector and Tail J59926FE35PHN+J178438-17N
Product Overview
The Military Aviation Connector and Tail J59926FE35PHN+J178438-17N represents a complete interconnect solution engineered for the most demanding military Aviation Applications. This Aviation Connector J59926FE35PHN and J178438-17N for Military Use combines a high-performance circular connector with an integrated cable assembly, providing a ready-to-install solution for critical aircraft systems. Designed as a High-Performance Military Aviation Connector J59926FE35PHN J178438-17N, this assembly meets the stringent requirements of modern military platforms where reliability and durability are non-negotiable.
Key Features & Technical Advantages
- Complete Assembly Solution: Pre-assembled Military Aviation Connector J59926FE35PHN with J178438-17N eliminates field termination errors and ensures optimal performance.
- Military-Grade Construction: Built with aviation grade connectors materials that withstand extreme vibration, shock, and temperature fluctuations per military specifications.
- Superior Environmental Sealing: Hermetically sealed connector interface and cable entry provide complete protection against moisture, dust, and altitude pressure changes.
- Enhanced Strain Relief: Robust strain relief system protects cable termination points from mechanical stress during operation and maintenance.
- Optimized Electrical Performance: Features low contact resistance (≤50mΩ initial) and high insulation resistance (>500MΩ) for reliable signal transmission.
- EMI/RFI Shielding: Integrated shielding throughout the assembly ensures electromagnetic compatibility in dense avionics environments.
- Quick-Disconnect Capability: Designed for rapid mating/unmating operations critical for maintenance and field servicing.
Technical Specifications
Connector Specifications (J59926FE35PHN)
- Series: J599 Series, 26FE35PHN configuration
- Shell Size: 26 shell size for optimal balance of size and pin density
- Contact Configuration: Multiple contact arrangements available (typically 55+ pins)
- Current Rating: Up to 7.5A per contact
- Voltage Rating: 1000V RMS at sea level
- Contact Resistance: ≤ 50mΩ initial, ≤ 200mΩ after lifecycle testing
- Insulation Resistance: > 5000 MΩ at 500V DC
- Dielectric Strength: 1500V RMS at sea level
Cable Assembly Specifications (J178438-17N)
- Cable Type: Military-grade shielded cable per relevant specifications
- Conductor Size: Optimized for current carrying requirements
- Shielding: Braided shield with drain wire for EMI protection
- Jacket Material: High-temperature, fluid-resistant insulation
- Length Options: Standard lengths available; custom lengths upon request
- Backshell: Strain relief backshell for mechanical protection
Performance Characteristics
- Operating Temperature: -65°C to +200°C
- Vibration Resistance: MIL-STD-202, Method 214
- Shock Resistance: MIL-STD-202, Method 213
- Sealing: Hermetic seal, leakage rate ≤1×10⁻³ Pa·cm³/s
- Corrosion Resistance: Salt spray tested per MIL-STD-810
- Fluid Resistance: Compatible with aviation fuels, hydraulic fluids, and solvents
- Altitude Rating: Operational up to 70,000 feet
Installation Procedure
- Pre-Installation Inspection: Visually inspect complete assembly for any damage. Check connector pins and cable condition.
- System Preparation: Ensure mounting area is clean and prepared. Verify proper clearance for connector mating.
- Connector Alignment: Align key and keyway features on both connector halves before engagement.
- Mating Operation: Gently engage connectors, then rotate coupling nut clockwise until positive lock is achieved.
- Cable Routing: Route cable assembly along designated path, securing with approved clamps at recommended intervals.
- Strain Relief Adjustment: Adjust strain relief to prevent tension on electrical connections while allowing necessary movement.
- Final Verification: Perform continuity and insulation resistance tests before system activation.
Application Scenarios
This Precision Aviation Connector J59926FE35PHN and J178438-17N assembly is designed for critical military applications including:
- Avionics Systems: Main interconnects for flight control computers, mission computers, and display systems
- Weapons Integration: Critical connections for armament control systems, targeting pods, and countermeasure systems
- Sensor Networks: Interconnects for radar systems, EO/IR sensors, and surveillance equipment
- Power Distribution: High-current connections for aircraft power generation and distribution systems
- Communication Systems: Connections for secure communication equipment and data links
- Ground Support Interfaces: Maintenance and test interfaces for aircraft diagnostics and servicing
Value for Defense Procurement
- Reduced Installation Time: Pre-assembled configuration eliminates field termination, reducing installation time by up to 70% compared to field-assembled solutions.
- Enhanced Reliability: Factory-controlled assembly ensures optimal terminations and consistent performance, reducing field failures.
- Simplified Logistics: Single part number for complete assembly simplifies ordering, inventory management, and replacement.
- Improved Maintainability: Quick-disconnect design facilitates rapid maintenance and reduces aircraft downtime.
- Certification Support: Complete assembly testing and documentation supports system certification requirements.
- Cost Efficiency: Reduced labor costs for installation and maintenance, plus extended service life, lower total cost of ownership.
Certifications & Compliance
The J59926FE35PHN+J178438-17N assembly is manufactured to comply with MIL-DTL-38999 Series IV specifications and relevant cable assembly standards. Our manufacturing processes adhere to army aviation quality control regulations and include comprehensive testing to ensure compliance with military performance requirements.
Customization Options
ABC offers extensive customization to meet specific mission requirements:
- Cable Length: Custom cable lengths from 0.5 to 20 meters
- Contact Configuration: Specific pin arrangements and contact types
- Cable Type: Various military-grade cable constructions (shielded, coaxial, triaxial)
- Backshell Options: Different strain relief and environmental protection configurations
- Identification: Custom markings, color coding, and serialization
- Testing: Application-specific qualification testing and certification packages
Manufacturing Excellence
Each J59926FE35PHN+J178438-17N assembly undergoes precision manufacturing with automated crimping and soldering processes. Our quality assurance includes 100% electrical testing of both connector and cable assembly, automated optical inspection of terminations, and comprehensive environmental testing. Statistical process control ensures consistency across production runs, while batch testing validates performance to military standards. This rigorous approach guarantees that every assembly meets the exacting requirements for Reliable Military Aviation Connector J59926FE35PHN with J178438-17N applications.
Frequently Asked Questions
What are the advantages of a pre-assembled connector and cable assembly?
Pre-assembled configurations ensure optimal terminations, consistent performance, reduced installation time, and elimination of field termination errors that can compromise reliability.
How does the assembly withstand aircraft vibration?
The assembly is designed with vibration-resistant features including secure cable clamping, strain relief, and connector locking mechanisms that meet MIL-STD-202 vibration requirements.
What maintenance is required for long-term reliability?
Minimal maintenance is needed. Regular inspection of seals and connectors, along with proper handling during mating/unmating, ensures long-term performance.
Can custom cable lengths be provided?
Yes, we offer custom cable lengths from 0.5 to 20 meters, with specific length optimization for your installation requirements.
What testing is performed on each assembly?
Each assembly undergoes continuity testing, insulation resistance testing, dielectric withstand testing, and visual inspection. Batch testing includes environmental stress screening.
Are installation tools and guidance provided?
Yes, we provide comprehensive installation guides, torque specifications, and recommended tools for proper installation and maintenance.
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