High-Reliability Solution for Demanding Applications
Product Overview
The Military Aviation Connector JY27467T19F35SN is engineered for exceptional performance in the most challenging environments. As a premier aviation connector with military grade quality, it is designed to meet stringent reliability and durability standards. This connector ensures secure and stable electrical connections critical for military and aerospace systems, making it an indispensable component for mission-critical applications. Its robust construction and precision engineering set the benchmark for a true military connector for aviation use.
Product Features & Advantages
Our aviation type military spec connector plug is built to excel. Here’s what makes it superior:
- Extreme Durability: Constructed to withstand vibration, shock, and extreme temperatures common in military aviation environments.
- High-Reliability Performance: Ensures consistent signal and power transmission, crucial for flight systems and avionics.
- Precision Engineering: Manufactured to exacting tolerances for a perfect fit and reliable mating, akin to all our aviation grade terminals.
- Robust Sealing: Excellent sealing performance protects against moisture, dust, and other contaminants, ensuring operational integrity.
- Superior Contact Design: Features low contact resistance and high lifespan, guaranteeing long-term reliability beyond standard general aviation plugs.
- Lightweight & Efficient: Weighing under 3 grams, it contributes to overall weight reduction without compromising strength.
Unlike commercial alternatives, this military aviation plug is designed from the ground up to comply with rigorous army aviation quality control regulations, offering peace of mind for high-stakes applications.
Technical Specifications
The JY27467T19F35SN connector is defined by the following precise military connector specifications:
- Coil Power Consumption: (0.3 ~ 0.43) W
- Contact Load & Lifecycle:
- Resistive Load: 1A, 28V DC, 1 x 105 cycles
- Low Level: (10~50) μA, (10~50) mV, 1 x 105 cycles
- Contact Resistance:
- Initial Value: ≤ 50 mΩ
- After Lifecycle Test: ≤ 200 mΩ
- Time Parameters:
- Action Time: ≤ 4 ms
- Release Time: ≤ 4 ms
- Incentive Pulse Width: (10～50) ms
- Dielectric Withstanding Voltage:
- Normal Atmosphere: 500 Vr.m.s., 50Hz
- Low Pressure: 250 Vr.m.s., 50Hz
- Insulation Resistance:
- Normal Atmosphere: > 500 MΩ
- After High-Level Life Test: > 50 MΩ
- Weight: < 3g
- Tightness (Sealing): Leakage rate ≤ 1.0 x 10-3 Pa·cm³/s
- Coil Voltage (VDC): Rated at 25°C. Specific voltage options available, similar to configurations found in aviation connector 2 pin or 7 pin aviation connector variants.
Application Scenarios
This durable connector is essential for systems where failure is not an option. Its primary applications include:
- Military Aircraft Avionics: For critical communication, navigation, and weapon systems connections.
- Flight Control Systems: Providing reliable interconnectivity within fly-by-wire and actuation systems.
- Ground Support Equipment (GSE): Ensuring robust connections for testing and maintenance apparatus.
- Unmanned Aerial Vehicles (UAVs): Where lightweight and reliability are paramount for mission success.
- Sensor & Data Acquisition Modules: In harsh environments where data integrity cannot be compromised.
By choosing this connector, you invest in enhanced system uptime, reduced maintenance costs, and unwavering performance assurance.
How to Use This Connector: Key Steps
Proper installation is key to achieving optimal performance from your military type connector.
- Inspection: Visually inspect the connector (aviation connector plug and military Aviation Socket) for any signs of damage or contamination before mating.
- Alignment: Carefully align the plug and socket keys to prevent pin damage.
- Connection: Push the connectors together firmly until a distinct click or positive lock is felt/engaged.
- Securing: Thread and tighten the coupling nut by hand until snug. Do not over-torque with tools unless specified.
- Verification: Perform a continuity check or system test to confirm proper electrical connection. For permanent installations involving aviation connector soldering, ensure work meets relevant standards.
Certifications & Compliance
Our manufacturing processes and the JY27467T19F35SN connector are developed in adherence to international standards for aerospace electrical connectors. We operate under a strict quality management system designed to meet the demands of global army aviation quality control regulations. Specific certifications for this product line are available upon request and underscore our commitment to quality and safety.
Customization Options
We understand that standard solutions may not fit every requirement. Our expertise allows for customization of this aviation grade connector platform, including but not limited to:
- Variations in pin count (e.g., 2-pin, 3-pin, 5-pin, 7-pin, 8-pin military connector layouts).
- Specific wire harness lengths and aviation connector wiring diagram support.
- Custom labeling or marking to meet customer documentation systems.
- Material or plating variations for unique environmental resistance needs.
Production Process & Quality Control
Every JY27467T19F35SN connector is born from a controlled, multi-stage manufacturing process. From precision machining of the shell to the assembly of aviation grade terminals, each step is monitored. Our process includes rigorous testing for electrical performance, mechanical endurance, and environmental sealing. This end-to-end control ensures that every unit shipped meets the high standard expected of a military connector bearing our name.
Frequently Asked Questions (FAQ)
- Q: Is this connector compatible with standard aviation connector systems?
A: The JY27467T19F35SN is designed to military specifications for enhanced performance. While it may share functional similarities with some general aviation plugs, its materials, tolerances, and testing are superior. Compatibility with specific systems should be verified against your technical drawings. - Q: What is the operational temperature range?
A: While the standard coil rating is at 25°C, the connector is built to operate reliably across a wide temperature spectrum typical of military aviation environments. Please contact us for the full environmental specification sheet. - Q: Can you provide connectors with different locking mechanisms?
A: Yes. As experts in military type connectors, we offer various locking styles (e.g., push-pull, bayonet) to suit different application needs for both military aviation plug and socket configurations. - Q: How does this connector ensure signal integrity in high-vibration environments?
A: Through its robust design, positive locking mechanism, and precision-machined contacts that maintain a stable connection, preventing micro-arcing or disconnection under stress. - Q: Do you provide technical support for system integration?
A: Absolutely. Our engineering team can provide support regarding the integration of this and other aviation connector plug and socket solutions into your platform.
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