Pre-Assembled Military-Grade Solution
Product Overview
The Aviation Connector JY27467T15F35PN with Tail is a complete, factory-assembled interconnect solution engineered for demanding military Aviation Applications. This ready-to-install unit combines a high-reliability aviation connector plug with a pre-terminated cable tail, delivering true aviation connector with military grade quality in a single, tested package. Designed as an efficient military connector for aviation use, it eliminates field assembly errors, reduces installation time, and ensures immediate operational readiness for systems requiring a robust and reliable electrical interface with integrated cabling.
Product Features & Advantages
This pre-assembled connector system offers significant advantages through its integrated design and robust construction:
- Factory Assembled & 100% Tested: Eliminates the need for field aviation connector soldering or crimping, ensuring perfect terminations, consistent quality, and immediate reliability upon installation.
- Integrated Cable Tail: Features a durable, pre-terminated cable with proper strain relief and jacket, designed for specific routing and connection requirements in military aircraft systems.
- Robust F-Series Coupling: Equipped with a secure coupling mechanism designed for vibration-resistant connections and positive locking, essential for maintaining integrity in high-stress flight environments.
- Superior Environmental Sealing: The connector interface incorporates advanced sealing to provide exceptional protection against moisture, dust, and fluids, with performance validated under varying atmospheric pressures.
- High-Performance Contact System: Utilizes precision aviation grade terminals with optimized plating, ensuring low contact resistance and reliable electrical performance over an extended lifecycle of 100,000 mating cycles.
- Time & Cost Saving Solution: Dramatically reduces installation labor, eliminates potential wiring errors, and accelerates system integration compared to field-assembled solutions or standard general aviation plugs.
This complete assembly represents a true aviation type military spec connector plug solution, manufactured under strict adherence to comprehensive army aviation quality control regulations and precise military connector specifications.
Technical Specifications
The performance of this pre-assembled unit is defined by exacting engineering parameters:
- Configuration: Connector JY27467T15F35PN with Integrated Cable Tail.
- Coil Power Consumption: 0.3 to 0.43 Watts operational range.
- Contact Performance & Durability:
- Standard Load Rating: 1 Ampere at 28V DC, minimum 100,000 cycles.
- Low-Level Signal Capability: Compatible with (10~50) μA at (10~50) mV signals for 100,000 cycles.
- Contact Resistance:
- Initial Maximum: ≤ 50 milliOhms per contact.
- Maximum After Life Testing: ≤ 200 milliOhms per contact.
- Dynamic Response Parameters:
- Action Time: ≤ 4 milliseconds.
- Release Time: ≤ 4 milliseconds.
- Actuation Pulse Width: Adjustable from 10 to 50 milliseconds.
- Dielectric Withstanding Voltage:
- Standard Pressure Conditions: 500 Vr.m.s., 50Hz.
- Low Pressure Conditions: 250 Vr.m.s., 50Hz.
- Insulation Resistance:
- Initial: > 500 MegaOhms.
- After Environmental Stress: > 50 MegaOhms.
- Weight (Assembly): < 3 grams (connector plus standard tail length).
- Hermetic Sealing Performance: Maximum leakage rate ≤ 1 x 10-3 Pa·cm³/s.
- Cable Tail (Standard): Pre-defined length and conductor configuration (custom options available).
Application Scenarios
This pre-assembled connector is ideal for applications where installation efficiency and guaranteed quality are critical:
- Rapid Avionics Upgrades/Retrofits: Quick installation of new sensors, displays, or control units in military aircraft with minimal downtime.
- Modular System Interfaces: Connections between LRUs (Line Replaceable Units) or black boxes in aircraft where quick swap capability is required.
- Ground Support & Test Equipment: Pre-assembled cables for test benches, power carts, and diagnostic tools to ensure reliable and repeatable connections.
- Unmanned Aerial Vehicle (UAV) Integration: Critical power and data links where weight, reliability, and fast assembly are paramount for mission deployment.
- Field Maintenance Kits: Replacement harnesses for field repair operations, allowing technicians to quickly restore system functionality.
Implementing this pre-assembled solution can reduce installation time by up to 75%, eliminate wiring faults, and provide documented performance assurance through factory testing.
Installation Procedure
Installation is streamlined due to the pre-assembled nature of the unit:
- System Verification: Confirm compatibility with the mating military Aviation Socket. Inspect the pre-assembled unit for any shipping damage.
- Socket Preparation: Ensure the mating socket is clean, undamaged, and properly mounted in the host system.
- Cable Routing: Route the integrated cable tail through the designated path, respecting minimum bend radii and securing with appropriate clamps.
- Terminal Connection: Connect the loose ends of the cable tail to their destination points (e.g., PCB, terminal block, another connector) following the provided 5 pin aviation connector wiring diagram or specific instructions.
- Final Mating & Test: Mate the connector with the socket until a positive lock is achieved. Perform a functional test of the circuit to verify operation.
Certifications & Compliance
The JY27467T15F35PN with Tail is manufactured under a comprehensive quality management system aligned with the requirements of relevant military and aerospace standards. The complete assembly process, from connector manufacturing to cable termination, adheres to the principles of army aviation quality control regulations, ensuring the delivered unit meets the performance and reliability demands of defense applications.
Customization Options
We offer extensive customization for this pre-assembled platform to meet specific application needs:
- Cable Tail Specifications: Custom lengths (from 150mm to 5m+), various wire gauges, shielding options (braided, foil), and jacket materials (e.g., polyimide).
- Termination Styles: Different terminations at the cable end: stripped and tinned wires, pigtail leads, or terminated with another connector (such as a 3 pin military connector or 8 pin military connector).
- Environmental Enhancements: Special jacketing for high-temperature, abrasion-resistant, or fluid-resistant applications.
- Electrical Configurations: Custom pin population within the connector and specific wire color-coding/identification.
- Labeling & Documentation: Custom labels on the cable, comprehensive test reports, and installation drawings provided with each order.
Production Process & Quality Assurance
Each pre-assembled unit undergoes a controlled, multi-stage manufacturing process. The connector is precision manufactured while the cable is cut, stripped, and terminated using automated equipment for aviation grade terminals. The complete assembly is then subjected to 100% electrical testing (continuity, insulation resistance, dielectric withstand), mechanical pull tests on terminations, and visual inspection. This end-to-end control ensures every military type connector assembly meets the high-reliability standards expected for aviation grade connectors in critical applications.
Frequently Asked Questions (FAQ)
- Q: What is the standard length and configuration of the cable tail?
A> Standard units are typically offered with a 300mm tail consisting of specified gauge wires with standard color coding. However, we specialize in custom configurations. Please provide your required length, wire count, and gauge for a tailored solution. - Q: How does a pre-assembled connector improve reliability over field assembly?
A> Factory assembly uses calibrated tools, controlled processes, and 100% testing, eliminating human error in soldering/crimping. This results in perfect terminations, consistent strain relief, and verified electrical performance before shipment. - Q: Can the cable tail be shielded for EMI/RFI sensitive applications?
A> Absolutely. We offer various shielding options, including full braid shielding, foil shielding, or a combination of both, with proper drain wires terminated to the connector shell or a separate pin, ensuring excellent EMI/RFI performance for sensitive aerospace electrical connectors systems. - Q: What is the temperature rating of the cable jacket?
A> Standard jackets are rated for -55°C to +125°C continuous operation. For extreme environments, we can provide cables with jackets rated up to +200°C or with special chemical resistance. - Q: What documentation is provided with the pre-assembled connector?
A> Each unit is shipped with a Certificate of Compliance (CoC). Upon request, we can provide detailed test reports (continuity, insulation resistance), a wiring diagram, and material certifications for the cable and connector components.
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