XI'AN YUMU ELECTRONICS TECHNOLOGY CO.,LTD
XI'AN YUMU ELECTRONICS TECHNOLOGY CO.,LTD
Home> PRODUCTS> Aviation Contactor> Aviation Contactor With Military Grade> Aviation Single DC Contactor JQ-49FH
Aviation Single DC Contactor JQ-49FH
Aviation Single DC Contactor JQ-49FH
Aviation Single DC Contactor JQ-49FH

Aviation Single DC Contactor JQ-49FH

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Product Description
Product Attributes

Model No.JQ-49FH

BrandYM

Ambient Temperature-55℃~85℃

Sinusoidalvibration10g,5Hz~2000Hz

Cyclone2.5kPa(25000m)

Coil PowerconsumptionLine coil power consumption:≤8.4W (stable value)

DielectricwithstandvoltageNormal atmospheric pressure:1250Vr.m.s., 50Hz Under low pressure: 300Vr.m. s .,50 Hz

Contact ResistanceOr Contact Voltage DroInitial value ≤30mΩ (120mV) Life test after ≤200mΩ (180 mV)

Insulationresistance≥ 1 00M Ω

Time ParameterAction time: ≤30 msRelease time: ≤20 ms

Weight880g±10%

Packaging & Delivery
Aviation Contactor

Military Aviation Contactor JQ-49FH:

Direct Replacement for 2540 ECE in Critical Aerospace Systems

YM presents the JQ-49FH Military Aviation Contactor, a premium-grade, form-fit-function replacement engineered to seamlessly substitute legacy 2540 ECE contactors in demanding aerospace applications. This high-reliability component is specifically designed for precise power switching in drone propulsion systems, aircraft engines, and critical circuits across aviation, rail, and aircraft platforms. Manufactured with the same exacting standards as our Military Metal Relay and High Power Aviation Contactor series, the JQ-49FH delivers uncompromising performance where system integrity is non-negotiable.

Product Visual Documentation

Engineering Features & Competitive Advantages

The JQ-49FH is engineered as a superior drop-in replacement, incorporating modern materials and advanced manufacturing techniques developed through our expertise in producing Solid State Relays and Hydraulic Circuit Breakers.

  • Exact Mechanical & Electrical Interchangeability: Designed as a direct, bolt-for-bolt replacement for 2540 ECE series contactors, enabling seamless system upgrades, maintenance, and lifecycle extension without design modifications.
  • Enhanced Contact Performance: Features ultra-low initial contact resistance (≤50mΩ) for maximum power efficiency and minimal voltage drop. Maintains exceptional performance throughout its service life (≤200mΩ post-test), consistent with our premium PCB Board Relay standards.
  • High-Speed Precision Switching: Delivers rapid action time (≤3ms) and release time (≤4ms), providing critical timing accuracy for flight control systems, automated sequences, and sensitive electronic controls.
  • Military-Grade Hermetic Sealing: Advanced sealed enclosure with maximum leakage rate of ≤10⁻¹ Pa·cm³/s offers superior protection against moisture ingress, dust, chemical exposure, and pressure differentials, utilizing technology proven in our Aviation Oil Sealed Valves.
  • Extended Operational Lifespan: Rated for 1,000,000 cycles at full rated load (1A, 28V DC), dramatically reducing maintenance frequency and total lifecycle costs for mission-critical systems.
  • Optimized Weight & Power Efficiency: Weighing less than 3 grams with low coil power consumption (0.3-0.43W), ideal for weight-sensitive aerospace applications and systems where thermal management and power budget are critical considerations.
  • Robust Electrical Isolation: High dielectric strength (500Vrms at normal pressure) and excellent insulation resistance (>500MΩ) ensure safe, reliable operation in complex electrical environments, compatible with sensitive devices like Aviation Temperature Sensors.
  • Wide Environmental Compatibility: Engineered to maintain performance across extended temperature ranges and varying atmospheric conditions typical of aerospace applications.

Complete Technical Specifications

Electrical Performance Parameters

  • Coil Power Consumption: 0.3 to 0.43 Watts
  • Contact Rating & Mechanical Endurance:
    • Standard Resistive Load: 1 Ampere at 28 Volts DC for 1,000,000 operations
    • Low-Level Signal Load: (10-50) microamperes at (10-50) millivolts for 1,000,000 operations
  • Contact Resistance Specifications:
    • Maximum Initial Value: 50 milliohms (mΩ)
    • Maximum Value After Life Testing: 200 milliohms (mΩ)
  • Dynamic Timing Characteristics:
    • Operate (Action) Time: ≤ 3 milliseconds
    • Release (Drop-out) Time: ≤ 4 milliseconds
    • Minimum Coil Excitation Pulse Width: 10 to 50 milliseconds

Environmental, Safety & Physical Specifications

  • Dielectric Withstanding Voltage:
    • At Standard Atmospheric Pressure: 500 Volts RMS, 50Hz
    • Under Low-Pressure Conditions: 250 Volts RMS, 50Hz
  • Insulation Resistance:
    • Initial Measurement: > 500 Megohms (MΩ)
    • After High-Level Endurance Testing: > 50 Megohms (MΩ)
  • Mass: Less than 3 grams
  • Seal Integrity (Hermeticity): Maximum allowable leakage rate: 1 × 10⁻¹ Pa·cm³/s
  • Coil Voltage Options (DC): Available in standard aviation DC voltages. Contact for specific voltage requirements or integration with custom Military Aviation Connector solutions. All specifications referenced at 25°C (77°F).

Target Applications & Industry Deployment

The JQ-49FH serves as a critical Aviation Contactor for Aircraft and specialized industrial applications where absolute reliability is paramount.

  • Legacy Aircraft System Modernization: Direct replacement for 2540 ECE contactors in power distribution units, fuel management systems, landing gear controls, environmental systems, and auxiliary power circuits in both military and commercial aviation.
  • Unmanned Aerial Systems (UAS/Drones): Essential for motor controller enable/disable, payload power management (cameras, sensors, communication systems), battery bus switching, and system safety interlocks in advanced drone platforms.
  • Rail & Ground Transportation: Integration into locomotive control systems, railway signaling equipment, and ground support vehicles where high vibration resistance, long life, and reliability under harsh conditions are required.
  • Industrial Automation & Control Systems: Deployment in harsh-environment control panels, renewable energy systems, and automated manufacturing equipment, often working alongside Military Pressure Sensors and Industrial Power Relays for comprehensive control solutions.
  • Aerospace Test & Qualification Equipment: Provides reliable load switching in test benches, burn-in racks, and qualification systems for Aerospace Components, including Aviation Haulage Pressure Sensors and Military Electronic Horns.
  • Defense & Military Platforms: Critical switching applications in military vehicles, communication systems, radar equipment, and specialized defense systems requiring MIL-spec performance and reliability.

Step-by-Step Installation & Integration Guide

  1. System Verification & Safety Protocol: Confirm the existing component is 2540 ECE series. Execute complete system power-down, isolation, and follow all applicable safety procedures including lock-out/tag-out (LOTO).
  2. Legacy Component Removal: Clearly document or photograph the existing wiring configuration. Carefully disconnect all wires from the old contactor terminals. Remove mounting hardware and extract the unit.
  3. JQ-49FH Installation: Position the new JQ-49FH contactor in the identical mounting location. Secure firmly using appropriate hardware, ensuring no mechanical stress is transferred to the housing or terminals.
  4. Electrical Reconnection: Reconnect all wires to their corresponding terminals on the JQ-49FH as per documentation. For systems utilizing complex control logic with PCB Signal Relays, verify signal compatibility and timing requirements.
  5. Pre-Operational Verification: Before applying main power, conduct thorough visual inspection. Use a multimeter to verify proper continuity and check for short circuits. Momentarily energize the coil to confirm positive mechanical actuation.
  6. System Commissioning & Performance Validation: Restore system power. Initiate phased testing: begin with no-load checks, progress to low-power functional tests, and conclude with full operational testing under monitored conditions to validate all performance parameters meet or exceed original system requirements.

Strategic Procurement Benefits

Sourcing the JQ-49FH from YM delivers significant value and competitive advantages to global aerospace manufacturers, MRO facilities, and system integrators.

  • Enhanced Supply Chain Resilience: Provides a reliable, high-quality alternative source for obsolete or difficult-to-source 2540 ECE components, mitigating supply chain disruption risks and ensuring operational continuity.
  • Reduced Total Cost of Ownership: The combination of extended service life, high reliability, and competitive acquisition cost directly lowers long-term maintenance, inventory, and operational expenses.
  • Performance Assurance with Modern Engineering: While maintaining perfect backward compatibility, the JQ-49FH benefits from contemporary materials and manufacturing processes, often delivering improved electrical characteristics and greater consistency than aging original parts.
  • Streamlined Logistics & Inventory Management: Consolidating procurement with a trusted manufacturer like YM for critical components, including New Energy Relays and Aviation Microswitches, simplifies supply chain logistics and reduces administrative overhead.
  • Technical Partnership & Engineering Support: Access to YM's cross-industry expertise from Automotive Relay and Metal Sealing Relay manufacturing provides comprehensive application support, system integration guidance, and troubleshooting assistance.
  • Quality Assurance & Documentation: Full manufacturing traceability, comprehensive testing documentation, and rigorous quality control provide confidence in component performance and support certification requirements for end-products.
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