Military Aviation Connector XCE18T-11Z1P1 With Tail

Product Overview

The XCE18T 11Z1P1 Aviation Connector With Tail represents a premium integrated solution for demanding aerospace and industrial applications. This high-performance connector combines YM's proven Military Aviation Connector technology with a factory-integrated, high-reliability cable assembly. Designed for mission-critical systems where connection integrity is paramount, it delivers exceptional durability and performance for interfacing with components such as Aviation Pressure Sensors, Military Electronic Horns, and flight control instrumentation in the most challenging environments.

Technical Specifications

• Model: XCE18T 11Z1P1 With Tail (Integrated Cable Assembly)
• Connector Type: High-density aviation connector with factory-attached cable
• Contact Configuration: Multi-pin design optimized for power and signal transmission
• Contact Material: Precision gold-plated contacts for maximum conductivity and corrosion resistance
• Electrical Rating: Rated for 1A at 28V DC resistive load with 100,000+ operational cycles
• Contact Resistance: Initial ≤50mΩ; After life testing ≤200mΩ
• Signal Integrity: Capable of handling low-level signals (10-50 μA at 10-50 mV)
• Dielectric Strength: 500V RMS @ 50Hz (normal pressure); 250V RMS @ 50Hz (low pressure)
• Insulation Resistance: >500 MΩ (standard); >50 MΩ after environmental testing
• Cable Specifications: Aviation-grade, flexible cable with appropriate shielding (options available)
• Sealing Performance: Maximum leakage rate ≤ 1.0 x 10⁻³ Pa·cm³/s at connector interface
• Operating Temperature: Validated performance across extended temperature ranges
• Weight: Optimized design with minimal weight impact for aerospace applications
• Compatibility: Designed for systems using Aviation Temperature Sensors and Hydraulic Circuit Breakers

Complete technical data including cable specifications, length options, and performance graphs available upon request.

Product Features & Competitive Advantages

1. Factory-Integrated Reliability: Cable is professionally terminated and sealed at our facility, ensuring optimal connection integrity compared to field-assembled solutions. This matches the reliability standards of our Military Metal Relay products.
2. Superior Environmental Protection: Advanced hermetic sealing (≤10⁻³ Pa·cm³/s) at the connector interface provides complete protection against moisture, dust, and corrosive elements, essential for systems like Aviation Oxygen Valve controls.
3. Enhanced Durability: The integrated tail design eliminates field termination variables, providing consistent performance in high-vibration and shock environments typical of aerospace applications.
4. Time and Cost Savings: Pre-assembled unit reduces installation time, eliminates termination tool requirements, and minimizes installation errors that could lead to field failures.
5. Optimized Cable Design: Available with various cable types (shielded, unshielded, high-flex) and lengths to suit specific application needs, complementing systems using PCB Signal Relays.
6. Quality Assurance: Each complete assembly undergoes 100% electrical and mechanical testing before shipment, ensuring delivered reliability.

Installation & Connection Procedure

1. System Compatibility Verification: Confirm electrical and mechanical requirements match the connector specifications before installation.
2. Routing Planning: Plan cable routing path considering minimum bend radius, strain relief points, and separation from heat sources or sharp edges.
3. Connector Mating: Align the connector keyway with the mating receptacle. Apply gentle pressure and rotate the coupling mechanism until fully seated and locked.
4. Cable Strain Relief: Secure the cable using appropriate clamps or ties at designated points along the routing path, maintaining recommended bend radii.
5. Environmental Sealing Check: Verify that all environmental seals are properly engaged and uncompromised.
6. Electrical Verification: Perform continuity and insulation resistance testing to confirm proper installation within the larger system, which may include interconnected components like Aviation Cold Air Solenoid Valves.
7. System Integration Test: Conduct comprehensive functional testing as part of the complete system validation.

Application Scenarios

The XCE18T 11Z1P1 With Tail connector assembly is engineered for applications where reliability, durability, and installation efficiency are critical:

• Aircraft Avionics Systems: Connections between flight control computers, sensor interfaces, and display units in both commercial and military aircraft.
• Unmanned Aerial Vehicles (UAVs): Engine control unit connections, payload interfaces, and communication system links where weight and reliability are paramount.
• Aerospace Subsystem Integration: Pre-assembled connections for Aviation Magnetic Valves, fuel system sensors, environmental control units, and landing gear systems.
• Ground Support Equipment: Test and measurement interfaces, maintenance diagnostic connections, and flight line testing equipment.
• Rail Transportation: Pre-terminated connections for signaling systems, brake controls, and communication networks in rail vehicles.
• Industrial Automation: Robust connections for robotics, automated machinery, and control systems requiring the reliability of Industrial Power Relays with simplified installation.
• Defense Systems: Weapon platform interfaces, communication equipment, radar systems, and mobile command center electronics.

Value Proposition for Procurement Teams

• Reduced Installation Costs: Factory-terminated assembly eliminates field termination labor, specialized tools, and associated training requirements.
• Enhanced System Reliability: Consistent factory quality control minimizes connection failures, reducing system downtime and maintenance interventions.
• Streamlined Inventory Management: Single SKU for complete cable assembly simplifies procurement, inventory, and installation planning.
• Faster Time-to-Market: Ready-to-install assemblies accelerate system integration and testing phases in new product development.
• Technical Support: Access to YM's engineering expertise for application-specific cable assembly design and integration guidance.
• Quality Assurance: Complete assemblies are fully tested before shipment, providing confidence in delivered product performance.

Certifications & Compliance

The XCE18T 11Z1P1 With Tail connector assembly is engineered to meet or exceed the performance requirements of relevant international standards for aerospace (including environmental testing per DO-160), military (MIL-DTL-38999 series equivalent), and industrial applications. Our manufacturing processes are governed by certified quality management systems (ISO 9001, AS9100), with comprehensive documentation supporting material traceability and process validation for customer compliance needs.

Customization & OEM/ODM Options

YM offers extensive customization capabilities for the XCE18T 11Z1P1 With Tail assemblies, leveraging our expertise in developing tailored solutions for New Energy Relay systems and other specialized applications.

• Cable Customization: Various cable types (shielded, unshielded, high-flex), lengths, colors, and jacket materials
• Connector Configuration: Custom pin arrangements, contact plating options, and shell finishes
• Specialized Requirements: Extended temperature range cables, chemical-resistant jackets, or EMI/RFI shielding enhancements
• Assembly Options: Multiple connector ends, breakout configurations, or custom harness assemblies
• Testing & Validation: Application-specific testing protocols including vibration, thermal cycling, and pull testing
• Full OEM/ODM Services: Private labeling, custom packaging, and collaborative design engineering for complete subsystem solutions

Production Process & Quality Assurance

1. Design Validation: Complete assembly design validated through CAD simulation, prototyping, and environmental testing.
2. Component Qualification: All components (connectors, cables, contacts) undergo incoming quality inspection and testing.
3. Precision Termination: Automated crimping and soldering equipment ensures consistent, high-quality terminations.
4. Assembly Integration: Connectors are assembled with cables using controlled processes including proper strain relief installation.
5. 100% Electrical Testing: Every assembly undergoes comprehensive testing for continuity, insulation resistance, and dielectric strength.
6. Mechanical Validation: Sample testing for pull strength, flex endurance, and connector mating cycle life.
7. Environmental Testing: Batch testing for sealing integrity, vibration resistance, and thermal performance.
8. Final Inspection & Documentation: Complete visual inspection, dimensional verification, and documentation package including test reports.