16-Pin High-Performance Avionics Solution
Product Overview
The Military Aviation Connector and Socket JY27473T16B06SN (HB-B16 16P) is engineered to meet the most demanding requirements of modern aerospace and defense systems. This complete connector pair represents the pinnacle of aviation connector with military grade quality, designed to ensure absolute reliability in critical flight applications. As a robust military Aviation Socket and plug system, it provides secure, high-density interconnection for complex avionics, making it an essential component for systems where performance cannot be compromised.
Product Features & Advantages
This 16-pin aviation type military spec connector plug and socket system offers distinct advantages for high-channel-count applications:
- High-Density, High-Performance Design: Integrates 16 reliable contacts in a compact form factor, optimized for complex avionics systems beyond simpler aviation connector 2 pin or 7 pin aviation connector solutions.
- Exceptional Durability: Built to withstand extreme vibration, shock, thermal cycling, and environmental exposure, ensuring longevity in harsh operating conditions.
- Precision Mating: Engineered for smooth, positive engagement and lock, preventing accidental disconnection and ensuring signal integrity—a hallmark of true military connector for aviation use.
- Superior Electrical Characteristics: Features ultra-low contact resistance and high insulation resistance, minimizing signal loss and crosstalk in sensitive circuits.
- Advanced Sealing Technology: Provides excellent environmental sealing (IP-rated equivalent) against moisture, dust, and fluids, protecting critical aviation grade terminals.
- Lightweight Construction: Weighing under 3 grams, it supports overall weight reduction goals in aerospace design without sacrificing robustness.
This system surpasses commercial general aviation plugs by adhering to rigorous military connector specifications and army aviation quality control regulations throughout its lifecycle.
Technical Specifications
The JY27473T16B06SN connector pair is defined by precise parameters that guarantee performance. Key military connector specifications include:
- Configuration: 16-Pin (16P) Connector and Socket Set (HB-B16).
- Coil Power Consumption: (0.3 ~ 0.43) W.
- Contact Load & Lifecycle:
- Resistive Load: 1A, 28V DC, 1 x 105 operations.
- Low Level Signal: (10~50) μA, (10~50) mV, 1 x 105 operations.
- Contact Resistance:
- Initial Value: ≤ 50 mΩ.
- Post Life-Cycle Test: ≤ 200 mΩ.
- Time Parameters:
- Action Time: ≤ 4 ms.
- Release Time: ≤ 4 ms.
- Incentive Pulse Width: (10～50) ms.
- Dielectric Withstanding Voltage:
- Normal Atmosphere: 500 Vr.m.s., 50Hz.
- Low Pressure Atmosphere: 250 Vr.m.s., 50Hz.
- Insulation Resistance:
- Normal Atmosphere: > 500 MΩ.
- After High-Level Life Test: > 50 MΩ.
- Weight: < 3g per mated pair (approx.).
- Tightness (Sealing Performance): Leakage rate ≤ 1.0 x 10-3 Pa·cm³/s.
- Coil Voltage (VDC): Rated for operation at 25°C. Specific coil voltage options are available to match system requirements.
Application Scenarios
The JY27473T16B06SN is designed for mission-critical interconnectivity where reliability is paramount. Its high pin count makes it ideal for:
- Avionics Units: Interconnecting flight control computers, navigation systems, and integrated modular avionics (IMA) cabinets.
- Cockpit Instrumentation Panels: Providing reliable connections for multi-function displays, control units, and communication interfaces.
- Sensor & Data Acquisition Suites: Handling multiple signal inputs from engine sensors, environmental probes, and surveillance systems in aerospace electrical connectors applications.
- Military Vehicle Electronics: Used in systems requiring robust, high-density connections beyond traditional 8 pin military connector capabilities.
- Ground Testing Equipment: Serving as a reliable interface between aircraft and diagnostic/maintenance hardware.
Implementing this connector reduces system failure risk, minimizes maintenance downtime, and enhances overall platform reliability and safety.
Installation and Mating Procedure
Correct handling ensures the longevity and performance of this precision military type connector.
- Pre-Connection Inspection: Verify both the aviation connector plug and military aviation socket are clean, undamaged, and pins/sockets are straight.
- Alignment: Align the connector keyway with the socket guide before making contact. Do not force connection.
- Initial Engagement: Gently push the plug into the socket until the initial catch is felt.
- Final Locking: Rotate the coupling ring clockwise until a positive, firm stop is achieved. An audible click may be present.
- Verification: Gently tug on the connector body to confirm secure locking. For permanent installations involving aviation connector soldering, follow the applicable 5 pin aviation connector wiring diagram or specific 16-pin schematic provided.
Certifications & Compliance
Our manufacturing process for the JY27473T16B06SN is governed by a strict Quality Management System aligned with international aerospace standards. We design and produce to meet core principles of major army aviation quality control regulations. While this specific product may carry various industry-recognized marks, our fundamental commitment is to deliver connectors that meet or exceed the performance benchmarks required for aviation grade connectors in defense applications.
Customization Options
Standard solutions don't fit every mission profile. We offer tailored modifications to this 16-pin platform, including:
- Variations in contact plating (gold, silver, etc.) for specific conductivity or corrosion resistance needs.
- Custom cable exit angles or harness lengths to fit unique installation spaces.
- Specific keying patterns to prevent mis-mating in complex systems.
- Integration of different locking mechanisms beyond the standard coupling ring.
- Custom labeling, color coding, or part numbering for your inventory management.
Production Process & Quality Assurance
Every JY27473T16B06SN connector pair undergoes a rigorous, controlled production journey. From the precision machining of the shell to the assembly and testing of each individual aviation grade terminal, quality is embedded at each stage. Our process includes automated optical inspection, 100% electrical testing for continuity and insulation, and sample-based environmental stress screening. This ensures that every military aviation plug and socket set delivers consistent, reliable performance, batch after batch.
Frequently Asked Questions (FAQ)
- Q: What is the mating/unmating cycle life of this 16-pin connector?
A: The connector is rated for a minimum of 1 x 105 mating cycles under specified electrical loads, far exceeding the lifecycle of typical general aviation plugs. - Q: Is this connector compatible with automated assembly and soldering processes?
A> Yes. The design supports both manual and automated aviation connector soldering. We can provide detailed landing patterns and technical drawings to facilitate PCB integration. - Q: Can you provide different pin configurations (e.g., 8-pin, 12-pin) within the same shell size?
A> Absolutely. As experts in military type connectors, we offer various pin layouts (such as 3 pin, 5 pin, 7 pin military connector variants) and can develop custom configurations based on your specific channel and signal requirements. - Q: How does the sealing performance hold up under rapid pressure changes?
A> The connector's sealing system is specifically tested for performance under low-pressure conditions (as noted in the dielectric test spec), making it suitable for applications experiencing rapid altitude/pressure changes. - Q: Do you offer protective caps for the socket when unmated?
A> Yes. We strongly recommend and can supply protective dust caps for both the military aviation socket and plug to prevent contamination during storage or transport.
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