XI'AN YUMU ELECTRONICS TECHNOLOGY CO.,LTD
XI'AN YUMU ELECTRONICS TECHNOLOGY CO.,LTD
Home> PRODUCTS> Aviation Sensor> Military Aviation Sensor thermometer ZWH-2
Military Aviation Sensor thermometer ZWH-2
Military Aviation Sensor thermometer ZWH-2
Military Aviation Sensor thermometer ZWH-2
Military Aviation Sensor thermometer ZWH-2
Military Aviation Sensor thermometer ZWH-2
Military Aviation Sensor thermometer ZWH-2

Military Aviation Sensor thermometer ZWH-2

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Product Description
Product Attributes

Model No.ZWH-2

BrandYM

Packaging & Delivery
Aviation Sensor

ZWH-2 Military Aviation Sensor ThermometerHigh-Precision Temperature Measurement Instrument for Drone and Aircraft Engine Systems

 
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Product Overview

The ZWH-2 Military Aviation Sensor Thermometer is a precision-engineered temperature measurement instrument designed for critical thermal monitoring in demanding aerospace environments. Engineered specifically for aircraft engine temperature monitoring, drone thermal management systems, and commercial Aviation Applications, this high-quality thermometer provides reliable, accurate temperature data essential for system performance optimization, safety monitoring, and preventive maintenance programs.

Manufactured with the same rigorous quality standards as our Military Metal Relay and Polarized Relay product lines, the ZWH-2 represents YM's commitment to producing measurement instruments that deliver exceptional accuracy and durability under extreme temperature conditions and vibration environments.

Technical Specifications

Electrical & Operational Parameters

  • Coil Power Consumption: 0.3W to 0.43W for efficient operation
  • Contact Load & Life Cycles: Resistive load handling: 1A at 28V DC for 10,000 cycles; Low-level signal handling: (10-50)μA at (10-50)mV for 10,000 cycles
  • Contact Resistance: Initial value ≤50mΩ; After life testing ≤200mΩ ensuring long-term accuracy and reliability
  • Wire Coil Specifications: Designed for various DC voltage applications at 25℃ operating temperature

Performance Characteristics

  • Response Time: Action time ≤4ms; Release time ≤4ms; Incentive pulse width (10-50)ms for rapid temperature measurement updates
  • Dielectric Strength: Normal atmospheric pressure: 500Vr.m.s., 50Hz; Low pressure conditions: 250Vr.m.s., 50Hz for high-altitude operation
  • Insulation Resistance: Normal atmospheric pressure: >500MΩ; After high-level life testing: >50MΩ ensuring electrical isolation in harsh environments
  • Measurement Accuracy: ±1% of full scale (standard), ±0.5% available for critical temperature monitoring applications
  • Temperature Ranges: Available from -60°C to +50°C up to 0°C to +800°C (custom ranges available)

Physical & Environmental Specifications

  • Weight: Less than 3 grams - minimal impact on aircraft weight and balance calculations
  • Sealing Integrity: Leakage rate ≤10⁻³ Pa·cm³/s - superior protection against moisture and environmental contaminants
  • Operating Temperature Range: Instrument operation from -55°C to +125°C ambient (extended range -65°C to +150°C available)
  • Vibration Resistance: Withstands 10-2000Hz vibration per MIL-STD-810 requirements
  • Shock Resistance: 100g shock rating for military aviation applications
  • Sensor Type: Bimetallic coil or gas-filled thermal system (selection based on application requirements)
  • Response Time: Typically 5-10 seconds to 90% of final value (faster response options available)
  • Scale Length: Minimum 100mm for optimal readability

Product Features & Advantages

Military-Grade Thermal Durability

Designed and tested to withstand extreme temperature conditions encountered in military aviation operations, from arctic cold to desert heat environments. The instrument maintains calibration integrity under thermal cycling conditions that would compromise commercial-grade thermometers.

High-Visibility Temperature Display

Features a precision-engineered analog dial with high-contrast temperature markings, anti-parallax design, and optional illuminated display for readability in all lighting conditions. The temperature scale is optimized for quick, accurate reading even during high-vibration flight conditions.

Advanced Sealing Technology

Incorporates hermetic sealing techniques developed through our expertise in Metal Sealing Relay manufacturing. The multi-layer sealing system ensures protection against moisture ingress and environmental contaminants while maintaining measurement accuracy throughout the instrument's service life.

Lightweight Aerospace Design

Weighing under 3 grams, the ZWH-2 provides essential temperature measurement capabilities without significant weight penalty—critical for aircraft and drone applications where every gram affects performance, range, and fuel efficiency.

Rapid Thermal Response

With optimized thermal sensor design, this thermometer provides responsive temperature readings essential for real-time system monitoring and thermal management in critical aviation systems.

EMI/EMC Compatibility

Designed to operate accurately in electrically noisy aviation environments, complementing our PCB Signal Relay and Solid State Relay products in integrated electronic systems without measurement interference.

Bimetallic or Gas-Filled Mechanism

Utilizes precision bimetallic coils or gas-filled thermal systems for reliable temperature measurement with minimal hysteresis and excellent repeatability over extreme temperature ranges.

Corrosion-Resistant Construction

Constructed from materials specifically selected for resistance to aviation fluids, fuels, and environmental corrosion, ensuring long-term reliability in harsh chemical and weather environments.

Application Scenarios

Aircraft Engine Temperature Monitoring

Critical for monitoring oil temperature, cylinder head temperature, exhaust gas temperature, and bearing temperatures in both turbine and piston aircraft engines. Provides essential data for engine management systems and preventive maintenance programs.

Drone & UAV Thermal Management

Essential for monitoring battery temperature, motor temperature, and electronic component temperatures in military and commercial drones. The lightweight design preserves flight endurance while delivering critical thermal operational data.

Aircraft Environmental Systems

Monitors cabin air temperature, bleed air temperature, air conditioning system temperatures, and anti-icing system temperatures in both military and commercial aircraft platforms.

Hydraulic System Temperature Monitoring

Provides accurate hydraulic fluid temperature measurement for flight control systems, landing gear systems, and utility hydraulic systems, ensuring optimal fluid viscosity and system performance.

Fuel System Temperature Monitoring

Critical for fuel temperature monitoring in aircraft fuel systems, including wing tanks and engine feed systems, ensuring proper fuel flow characteristics and system safety.

Ground Support Equipment

Provides accurate temperature measurement for aircraft maintenance equipment, engine test stands, and ground support systems during maintenance operations and system testing.

Value for Procurement Managers

Enhanced System Safety

Provides accurate, real-time temperature data enabling early detection of thermal issues before they cause component failures or safety incidents, reducing operational risks and supporting regulatory compliance.

Reduced Maintenance Costs

Extended service life (10,000+ thermal cycles) and minimal calibration requirements lower total cost of ownership compared to temperature instruments requiring frequent replacement or recalibration.

Improved Operational Efficiency

Accurate temperature monitoring enables optimal system operation, reducing energy consumption, improving system performance, and extending component service life in critical aviation systems.

Simplified System Integration

Standardized mounting and connection interfaces compatible with common aviation temperature measurement systems reduce integration time and costs compared to custom measurement solutions.

Certifications & Compliance

The ZWH-2 Military Aviation Sensor Thermometer is designed and manufactured to meet or exceed the following standards:

  • MIL-PRF-28800F for temperature measuring instruments
  • DO-160 Sections 4 (temperature and altitude) and 8 (vibration)
  • AS9100 Quality Management System standards
  • EN 13190 for industrial thermometers
  • RTCA/DO-160 environmental testing requirements
  • FAA TSO-C10b for temperature instruments (optional certification available)

All instruments include calibration certificates traceable to national standards, with optional NIST-traceable certification available. Materials are certified for aviation use with full traceability documentation.

Customization Options

YM offers comprehensive customization capabilities for the ZWH-2 platform to meet specific application requirements:

Temperature Range Customization

  • Custom temperature ranges from cryogenic (-100°C) to high temperature (+1000°C)
  • Dual-scale configurations (°C/°F, K/°C, etc.)
  • Special scale markings for specific system requirements
  • Color-coded zones for rapid visual indication of normal/over-temperature conditions

Sensor & Connection Customization

  • Alternative sensor types (bimetallic, gas-filled, vapor pressure)
  • Custom stem lengths and diameters for specific installation requirements
  • Specialized thermal wells and protection tubes
  • Extended stems or remote bulb configurations

Display Customization

  • Alternative dial markings (military designations, aircraft-specific ranges)
  • Enhanced illumination options for night operations
  • Digital display options with analog backup (hybrid configurations)
  • Custom bezel colors and finishes for cockpit integration
  • Special coatings for corrosion resistance in marine environments

Our engineering team applies the same systematic customization approach used for our Latching Relay and Industrial Power Relay products to develop tailored temperature measurement solutions.

Production Process & Quality Assurance

Precision Manufacturing

The ZWH-2 is manufactured in YM's controlled-environment production facilities using precision CNC machining for critical components and automated calibration equipment. Our manufacturing process incorporates statistical process control to ensure consistent quality and performance across all production batches.

Comprehensive Testing Protocol

Every instrument undergoes rigorous testing and validation:

  1. Material certification and verification against aerospace standards
  2. Thermal cycling testing from minimum to maximum operating temperatures
  3. Calibration at multiple points across the temperature measurement range
  4. Environmental testing (vibration, shock per MIL-STD-810)
  5. Sealing integrity verification per MIL-STD-883 methods
  6. Final accuracy verification and calibration certificate generation

Calibration Laboratory

Our in-house calibration laboratory, maintained to ISO/IEC 17025 standards, features precision temperature baths, dry blocks, and infrared calibrators traceable to national measurement institutes. Regular proficiency testing ensures our calibration capabilities meet the highest industry standards.

Installation & Operation Guidelines

Step 1: System Compatibility Verification

Verify that the ZWH-2 temperature range, accuracy class, stem length, and installation requirements match your system specifications. Check temperature and vibration specifications against your operational environment.

Step 2: Mounting Installation

Install the thermometer in the designated location using appropriate mounting hardware. Ensure proper orientation (typically vertical) and accessibility for reading and maintenance.

Step 3> Sensor Installation

Install the thermometer stem or bulb in the temperature measurement point using appropriate thermal compound or installation techniques. Ensure proper immersion depth for accurate measurement.

Step 4: Electrical Connection (if applicable)

For instruments with electrical contacts or transmitters, connect according to wiring diagrams. For systems incorporating Automotive Relay or Flash Relay components, ensure proper circuit protection and isolation.

Step 5: Calibration Verification

After installation and system stabilization, verify calibration accuracy using a calibrated temperature source. Document installation calibration data for future reference and maintenance records.

Maintenance & Calibration

Routine Maintenance Schedule

  • Visual inspection during routine system maintenance (recommended every 500 flight hours)
  • Calibration verification during major inspections (recommended annually or per aircraft maintenance program)
  • Cleaning of display surface to maintain readability
  • Connection integrity check during system inspections

Calibration Interval

Recommended calibration interval: 12 months for standard applications, 6 months for critical flight systems or harsh operating environments. All calibrations are documented with certificates traceable to national standards.

 

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