ANC-6 Military Aviation Switch -
6-Pole Compact Toggle for Multi-Circuit Control
YM's ANC-6 Military Aviation Switch delivers sophisticated multi-circuit control capability in an exceptionally compact package. Engineered as a 6-pole toggle switch, this component provides comprehensive switching functionality for complex aerospace, defense, and industrial applications. Designed specifically for integration into space-constrained drone systems, aircraft engine control panels, and aviation instrumentation, the ANC-6 combines multiple switching poles with military-grade reliability. Manufactured with technologies refined through our Military Metal Relay and Aviation Microswitch production, this switch ensures dependable performance across all six poles in demanding environments.
As a key element within YM's comprehensive aviation interface solutions, the ANC-6 complements our extensive range of Military Aviation Connectors and Aviation Button Switches, offering system designers a high-density solution for complex electrical control requirements.
Technical Specifications
Electrical Performance Parameters
- Configuration: 6-pole toggle switch providing simultaneous control of six independent circuits
- Coil Power Consumption: Efficient operation between 0.3W and 0.43W
- Contact Load Ratings:
- Standard Load per Pole: 1A at 28V DC resistive, with verified operational life exceeding 1,000,000 cycles
- Low-Level Signal Capability: Each pole maintains precision for sensitive (10-50)μA at (10-50)mV signals
- Contact Resistance: Excellent conductivity with initial contact resistance ≤50mΩ per pole. After durability testing, resistance remains ≤200mΩ across all six poles
- Switching Speed: Synchronized toggle action with actuation time ≤4ms and release time ≤4ms for all poles
- Dielectric Strength:
- Standard Conditions: Withstands 500V RMS at 50Hz between poles and to ground
- Low-Pressure Conditions: Rated for 250V RMS at 50Hz for high-altitude Aviation Applications
- Insulation Resistance: Superior pole-to-pole and pole-to-ground isolation with >500MΩ initially and >50MΩ after accelerated testing
Mechanical & Environmental Specifications
- Switch Type: Compact multi-pole toggle switch with positive action mechanism
- Pole Configuration: 6 independent switching poles in minimal footprint
- Weight: Lightweight construction under 3 grams for weight-sensitive aerospace applications
- Hermetic Sealing: Advanced environmental sealing with maximum leakage rate ≤10⁻³ Pa·cm³/s. This Aviation Oil Sealed Valve-grade protection ensures reliable operation
- Control Compatibility: Compatible with standard control systems, operating with incentive pulse widths from 10ms to 50ms
- Temperature Performance: Specifications characterized at 25°C with validated operation across extended military temperature ranges
- Toggle Mechanism: Durable single-toggle actuator controlling all six poles simultaneously
Features & Competitive Advantages
- High-Density 6-Pole Design: Six independent switching poles packaged in minimal space, providing maximum functionality in compact control panels
- Synchronized Multi-Pole Operation: Single toggle actuator controls all six poles simultaneously with precise timing coordination
- Military-Grade Construction: Incorporates rugged design principles from our Military Electronic Horn and Military Pressure Sensor manufacturing
- Enhanced Pole Isolation: Superior electrical isolation between all six poles prevents circuit interaction and crosstalk
- True Hermetic Sealing: Utilizes proprietary sealing technology from our Metal Sealing Relay production for complete environmental protection
- Compact Toggle Actuator: Space-efficient toggle design provides positive switching action while minimizing panel space requirements
- Consistent Pole Performance: All six poles demonstrate identical electrical characteristics for predictable system behavior
- Thermal Management: Designed for efficient heat dissipation during simultaneous multi-pole operation
- Easy Panel Integration: Designed for straightforward mounting in dense control panels, compatible with standard PCB Board Relay interfaces
Installation & System Integration Guidelines
- Circuit Design Review: Verify all six circuits to be controlled match the switch's electrical ratings (28VDC, 1A per pole maximum)
- Pole Assignment Planning: Clearly document which circuit connects to each pole for proper system documentation and maintenance
- Panel Space Assessment: Verify adequate panel space and toggle clearance for the compact 6-pole design
- Secure Mounting: Mount the switch securely using appropriate hardware, ensuring proper alignment of all six pole connections
- Precision Wiring: Connect each of the six circuits to their assigned poles, maintaining proper wire management for the dense terminal arrangement
- Toggle Function Verification: Manually operate the toggle to verify smooth action and synchronized operation of all six poles
- Comprehensive Electrical Testing: Test each pole individually and collectively for proper switching, contact resistance, and pole-to-pole isolation
- System Integration: Integrate into final system and perform complete functional testing under operational conditions
Application Scenarios & Business Value
Primary Application Areas
- Drone Control Systems: Multi-function control switching in UAV flight controllers, payload management, and system mode selection
- Aircraft Cockpit Panels: Multi-circuit control in instrument panels, overhead consoles, and sidewall controls where space is limited
- Avionics Test Equipment: Multi-channel switching in test and maintenance equipment for Aviation Electronics
- Military Vehicle Controls: Multi-function switching in armored vehicle control panels, communication equipment, and weapon systems
- Industrial Control Consoles: Compact multi-circuit control in machinery control panels, process control systems, and safety equipment
Value Proposition for Engineering & Procurement
- Space Optimization: Six-pole capability in compact design enables more functions in limited panel space
- Component Count Reduction: Single 6-pole switch replaces six single-pole switches, simplifying designs and reducing assembly complexity
- Enhanced System Reliability: Synchronized operation and military-grade construction ensure consistent performance across all controlled circuits
- Simplified Wiring: Reduced number of separate switches simplifies wiring harness design and installation
- Cost Efficiency: Lower component count reduces procurement costs, inventory requirements, and assembly time
- Improved Panel Organization: Clean, organized control panels with fewer individual switches enhance user interface design
- Simplified Maintenance: Single component replacement instead of multiple individual switches simplifies field maintenance
Manufacturing Process & Quality Assurance
The ANC-6 undergoes specialized manufacturing processes to ensure reliable multi-pole performance.
- Multi-Pole Component Fabrication: Six-pole contact assemblies manufactured with precision alignment and consistency
- Synchronized Mechanism Assembly: Toggle mechanism assembled to ensure simultaneous operation of all six poles
- Environmental Sealing: Hermetic sealing applied using technology refined through Aviation Oil Sealed Valve production
- Comprehensive Multi-Pole Testing: Each unit undergoes testing of all six poles including contact resistance, insulation resistance, and switching synchronization
- Isolation Validation: Specialized testing verifies electrical isolation between all pole combinations
- Extended Lifecycle Testing: Accelerated switching testing validates durability of all six poles under simultaneous operation
- Final Quality Certification: Complete inspection and testing before protective packaging with clear pole configuration identification
Compliance & Customization Services
Standards Compliance
The ANC-6 is designed and manufactured to meet performance requirements for aerospace, military, and industrial multi-pole switching applications. Our quality system ensures compliance with relevant standards for compact multi-circuit control components.
Customization Options
YM offers customization services for the ANC series, leveraging our experience with New Energy Relay and Automotive Relay systems:
- Pole Configuration Variations: Custom pole counts or arrangements for specific application needs
- Toggle Actuator Options: Different toggle styles, lengths, or actuation forces
- Terminal Configuration: Custom terminal types, spacing, or connection methods
- Electrical Rating Modifications: Custom current or voltage ratings per pole
- Mounting Variations: Different panel mounting configurations or hardware options
- Application-Specific Testing: Custom validation for specific multi-pole operating conditions or synchronization requirements
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