Military Aviation Valve J6-6100-60

Product Overview

The YM Military Aviation Contactor J6-6100-60 is a precision-engineered power switching device designed for demanding aerospace and defense applications. Engineered specifically for drone systems, aircraft engines, and critical Aviation Electronics, this hermetically sealed contactor delivers exceptional reliability in extreme environmental conditions. As part of YM's comprehensive range of Military Aviation Contactors and complementary to our portfolio of Military Aviation Connectors, the J6-6100-60 is built to integrate seamlessly with systems utilizing Hydraulic Circuit Breakers and Aviation Magnetic Valves, ensuring robust power management and mission success in challenging operational environments.

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Technical Specifications

Engineered for aerospace applications with precision performance characteristics:

• Model Designation: J6-6100-60 specialized aviation configuration
• Coil Power Consumption: 0.3W to 0.43W efficient operational range
• Contact Load & Electrical Life:
  • Resistive Load: 1A at 28V DC for 1×10⁶ operations
  • Low-Level Load: (10-50)μA at (10-50)mV for 1×10⁶ operations
• Contact Resistance: Initial ≤50mΩ; post-lifetime ≤200mΩ
• Switching Performance: Action time ≤4ms, release time ≤4ms (typical ≤3ms); requires (10-50)ms incentive pulse width
• Dielectric Strength: 500V RMS @ 50Hz (normal pressure); 250V RMS @ 50Hz (low pressure)
• Insulation Resistance: >500MΩ initially; >50MΩ after endurance testing
• Weight: Under 3 grams for weight-critical aerospace applications
• Sealing Performance: Leakage rate ≤1.0×10⁻³ Pa·cm³/s (hermetic metal seal)
• Operating Temperature: Rated for standard 25°C conditions with extended capability
• Environmental Rating: Designed for operation in extreme pressure and temperature conditions

Product Features & Advantages

1. Advanced Hermetic Sealing Technology: Incorporates proprietary Metal Sealing techniques from our Military Metal Relays for complete environmental protection in harsh aerospace conditions.
2. Exceptional Vibration & Shock Resistance: Engineered to maintain reliable contact integrity under severe vibration profiles and mechanical shock encountered in aerospace operations.
3. Extended Operational Lifespan: Rated for over one million operations, significantly reducing maintenance requirements and total lifecycle costs for aerospace systems.
4. Optimized Thermal Performance: Efficient design compatible with thermal management systems using Aviation Cold Air Solenoid Valves for enhanced system reliability.
5. Superior Contact Technology: Advanced contact materials ensure minimal arcing, stable electrical characteristics, and consistent performance throughout service life.

Installation & Integration Procedure

For optimal integration in aerospace power systems:

1. System Compatibility Verification: Confirm voltage, current, and environmental requirements match contactor specifications.
2. Environmental Assessment: Evaluate installation environment for temperature ranges, pressure conditions, and vibration exposure.
3. Secure Mounting Procedure: Install using designated mounting points with proper torque specifications to avoid compromising seals.
4. Precision Wiring Connection: Connect control signals to coil terminals and load circuits to main terminals using appropriate aerospace-grade wiring.
5. Polarity & Configuration Check: Observe DC polarity requirements for control circuits and verify proper configuration for specific application.
6. Comprehensive System Validation: Perform functional testing including vibration simulation if critical for the application environment.

Application Scenarios

• High-Performance UAV & Drone Systems: Power management for advanced drone propulsion, payload, and control systems in demanding operational environments.
• Aircraft Engine Control & Management: Critical switching for engine systems, fuel management, ignition circuits, and auxiliary power units.
• Military Aviation Electronics: Power control in radar systems, communications equipment, and electronic warfare platforms requiring high reliability.
• Aircraft Power Distribution Networks: Secondary power switching in commercial and military Aircraft Electrical Systems exposed to extreme conditions.
• Ground Support & Testing Equipment: Reliable switching in aviation maintenance systems, test benches, and simulation equipment.
• Space & Satellite Ground Systems: Power control in ground station equipment and satellite communications systems requiring exceptional reliability.

Value for Procurement Teams: The J6-6100-60 delivers exceptional reliability in critical aerospace applications, reducing system failures, extending maintenance intervals, and ensuring mission success. This results in lower total cost of ownership, improved operational readiness, and enhanced system performance for defense and aerospace customers worldwide.

Certifications & Compliance

Manufactured under stringent aerospace-grade quality systems designed for critical applications. While specific certifications depend on customer requirements and application specifications, our production processes ensure consistent performance and reliability for demanding operational environments. This commitment to excellence is demonstrated across our complete product range, including Military Pressure Sensors and Aviation Encoding Switches, ensuring all components meet the rigorous demands of modern aerospace systems.

Customization Options

Available customization for specialized aerospace applications:

• Specific coil voltage and resistance configurations for unique control system requirements
• Custom terminal arrangements and materials for specialized system integrations
• Specialized mounting configurations for integration with existing aviation panels and assemblies
• Application-specific environmental enhancements for extreme temperature, pressure, or vibration conditions
• Custom identification marking and labeling for enhanced traceability and maintenance procedures
• Special testing and validation protocols for critical military and aerospace applications with unique requirements

Production & Quality Assurance

1. Aerospace-Grade Material Selection: Materials specifically selected and validated for aerospace durability, thermal performance, and environmental resistance.
2. Precision Manufacturing Processes: Automated assembly in controlled environments ensuring consistent quality and performance characteristics.
3. Advanced Hermetic Sealing Implementation: Proprietary sealing techniques developed through extensive Metal Sealing Relay manufacturing expertise.
4. Comprehensive Electrical Testing: 100% testing regimen including contact resistance measurement, switching performance verification, and insulation characteristic validation.
5. Environmental & Lifecycle Validation: Rigorous testing for vibration resistance, thermal cycling, altitude simulation, seal integrity, and extended operational lifespan.
6. Final Quality Certification: Each unit undergoes final inspection and certification before release for aerospace applications.

This comprehensive quality management approach, consistent with our manufacturing standards for Solid State Relays and Industrial Power Relays, ensures every J6-6100-60 delivers uncompromising reliability and performance in the world's most demanding aerospace and defense power applications.