XI'AN YUMU ELECTRONICS TECHNOLOGY CO.,LTD
XI'AN YUMU ELECTRONICS TECHNOLOGY CO.,LTD
Home> PRODUCTS> Aviation Sensor> Aviation Valve> Military Aviation Sensor RJF-9
Military Aviation Sensor RJF-9
Military Aviation Sensor RJF-9
Military Aviation Sensor RJF-9
Military Aviation Sensor RJF-9

Military Aviation Sensor RJF-9

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Product Description
Product Attributes

Model No.RJF-9

BrandYM

Packaging & Delivery
Military Aviation Valve

RJF-9 Military Aviation Pressure Sensor

High-Precision Pressure Measurement Transducer for Drone and Aircraft Engine Systems

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Product Overview

The RJF-9 Military Aviation Pressure Sensor is a precision-engineered transducer designed for accurate pressure measurement in demanding aerospace environments. Engineered specifically for aircraft engine monitoring, drone hydraulic systems, and critical Aviation Applications, this high-quality sensor provides reliable, real-time pressure data essential for system performance optimization, safety monitoring, and predictive maintenance programs.

Manufactured with the same rigorous quality standards as our Military Metal Relay and Polarized Relay product lines, the RJF-9 represents YM's commitment to producing sensing components that deliver exceptional accuracy and durability under extreme operational conditions.

Technical Specifications

Electrical & Operational Parameters

  • Coil Power Consumption: 0.3W to 0.43W for efficient operation
  • Contact Load & Life Cycles: Resistive load handling: 1A at 28V DC for 10,000 cycles; Low-level signal handling: (10-50)μA at (10-50)mV for 10,000 cycles
  • Contact Resistance: Initial value ≤50mΩ; After life testing ≤200mΩ ensuring long-term signal integrity
  • Wire Coil Specifications: Designed for various DC voltage applications at 25℃ operating temperature
  • Output Signal: 0-5V DC, 0-10V DC, or 4-20mA options available

Performance Characteristics

  • Response Time: Action time ≤4ms; Release time ≤4ms; Incentive pulse width (10-50)ms for rapid measurement updates
  • Dielectric Strength: Normal atmospheric pressure: 500Vr.m.s., 50Hz; Low pressure conditions: 250Vr.m.s., 50Hz for high-altitude operation
  • Insulation Resistance: Normal atmospheric pressure: >500MΩ; After high-level life testing: >50MΩ ensuring electrical isolation in harsh environments
  • Measurement Accuracy: ±0.25% of full scale (standard), ±0.1% available for critical applications
  • Pressure Ranges: Available from 0-15 psi to 0-10,000 psi (custom ranges available)
  • Repeatability: Better than ±0.05% of full scale
  • Hysteresis: Less than ±0.1% of full scale

Physical & Environmental Specifications

  • Weight: Less than 3 grams - minimal impact on aircraft weight and balance calculations
  • Sealing Integrity: Leakage rate ≤10⁻³ Pa·cm³/s - superior protection against media leakage
  • Operating Temperature Range: Standard range -55°C to +125°C (extended range -65°C to +200°C available)
  • Vibration Resistance: Withstands 10-2000Hz vibration per MIL-STD-810 requirements
  • Shock Resistance: 100g shock rating for military aviation applications
  • Pressure Connection: Standard 1/4" NPT male, with alternative connections available (BSPP, BSPT, SAE)
  • Electrical Connection: MIL-DTL-38999 series III connector or cable pigtail options
  • Media Compatibility: Compatible with aviation fuels, hydraulic fluids, lubricants, pneumatic gases, and cryogenic fluids
  • Body Material: Stainless steel 316L or titanium with ceramic sensing element

Product Features & Advantages

Military-Grade Durability

Designed and tested to withstand extreme environmental conditions encountered in military aviation operations, including temperature extremes from -55°C to +125°C, high vibration environments up to 2000Hz, shock loads up to 100g, and rapid pressure transients up to 200% of full scale. The robust construction maintains calibration integrity under conditions that would compromise commercial-grade sensors.

Advanced Ceramic Sensing Technology

Utilizes a proprietary thick-film ceramic sensing element that provides excellent long-term stability, minimal hysteresis, and superior resistance to media contamination compared to traditional metal diaphragm designs. The ceramic technology, developed through our precision manufacturing expertise, offers exceptional accuracy retention over the sensor's service life.

Advanced Sealing Technology

Incorporates multi-layer hermetic sealing techniques developed through our expertise in Metal Sealing Relay manufacturing. The welding and bonding processes ensure complete media isolation from electronic components, providing reliable operation in corrosive or conductive media applications.

Lightweight Aerospace Design

Weighing under 3 grams, the RJF-9 provides essential pressure measurement capabilities without significant weight penalty—critical for aircraft and drone applications where every gram affects performance, range, and fuel efficiency.

Rapid Dynamic Response

With response times under 4 milliseconds, this pressure sensor provides near-instantaneous pressure readings essential for real-time system monitoring and control in critical aviation systems including flight controls and engine management.

EMI/EMC Compatibility

Designed to operate accurately in electrically noisy aviation environments, complementing our PCB Signal Relay and Solid State Relay products in integrated electronic systems without measurement interference. Features built-in RFI/EMI protection and filtered outputs.

Intelligent Self-Diagnostics

Optional smart sensor versions include built-in diagnostics that monitor sensor health, detect potential failures, and provide early warning of performance degradation—enabling predictive maintenance strategies.

Low Power Consumption

Operating at just 0.3-0.43W, this sensor minimizes its own power draw—particularly valuable for unmanned aerial vehicles (UAVs) and other battery-dependent systems where every watt of power consumption matters.

Application Scenarios

Aircraft Engine Monitoring Systems

Critical for monitoring oil pressure, fuel pressure, hydraulic pressure, and pneumatic system pressures in both turbine and piston aircraft engines. Provides essential data for engine management systems, performance monitoring, and condition-based maintenance programs.

Drone & UAV Hydraulic Control

Essential for monitoring hydraulic pressure in flight control systems, landing gear actuation, and payload mechanisms in military and commercial drones. The lightweight design preserves flight endurance while delivering critical operational data for autonomous flight control systems.

Aircraft Flight Control Systems

Monitors hydraulic pressure in primary and secondary flight control systems, providing essential feedback for fly-by-wire systems and manual flight controls in both military and commercial aircraft platforms.

Landing Gear and Brake Systems

Provides accurate pressure measurement for landing gear extension/retraction systems, wheel brake systems, and anti-skid braking systems, ensuring safe ground operations.

Fuel Management Systems

Critical for fuel pressure monitoring in aircraft fuel systems, including engine feed systems, transfer systems, and refueling systems, ensuring proper fuel delivery and system safety compliance.

Environmental Control Systems

Monitors cabin pressure, bleed air pressure, and air conditioning system pressures for passenger comfort and safety in commercial aircraft applications.

Test & Ground Support Equipment

Provides accurate pressure measurement for aircraft maintenance equipment, hydraulic test stands, engine test cells, and ground support systems during maintenance operations and system certification testing.

Value for Procurement Managers

Enhanced System Safety and Reliability

Provides accurate, real-time pressure data enabling early detection of system anomalies before they cause component failures or safety incidents, reducing operational risks and supporting regulatory compliance with aviation authority requirements.

Reduced Total Cost of Ownership

Extended service life (10,000+ pressure cycles), minimal calibration requirements (12-month intervals), and high reliability lower maintenance costs and reduce inventory requirements for spare sensors compared to less durable alternatives.

Improved Operational Efficiency

Accurate pressure monitoring enables optimal system operation, reducing energy consumption, improving system performance, and extending component service life in critical aviation systems—directly impacting fuel efficiency and operational costs.

Simplified System Integration

Standardized electrical and mechanical interfaces compatible with common aviation systems reduce integration time and engineering costs compared to custom sensor solutions. Compatible with existing aircraft data acquisition systems.

Predictive Maintenance Enablement

High-accuracy, stable measurements support condition-based maintenance strategies, reducing unscheduled maintenance events and increasing aircraft availability—particularly valuable for commercial operators and military fleets.

Certifications & Compliance

The RJF-9 Military Aviation Pressure Sensor is designed and manufactured to meet or exceed the following standards:

  • MIL-PRF-28800F for pressure measuring instruments
  • DO-160 Sections 4 (temperature and altitude), 7 (operational shocks), 8 (vibration), 20 (RF susceptibility), and 21 (RF emission)
  • AS9100 Quality Management System standards
  • EN 61326-1 for EMC requirements for electrical equipment
  • RTCA/DO-254 design assurance guidelines for complex electronic hardware
  • FAA TSO-C10b for pressure instruments (optional certification available)
  • Material certifications per MIL-DTL-5541 and MIL-S-5002

All sensors include calibration certificates traceable to NIST or equivalent national standards. Full material and process traceability documentation available for quality audits and regulatory compliance.

Customization Options

YM offers comprehensive customization capabilities for the RJF-9 platform to meet specific application requirements:

Performance Customization

  • Custom pressure ranges from vacuum (0-30 inHg) to ultra-high pressure (0-20,000 psi)
  • Enhanced accuracy options (±0.1%, ±0.05% of full scale)
  • Specialized temperature compensation for specific operating environments
  • Fast response versions with <3ms response time for dynamic pressure measurement

Mechanical Customization

  • Alternative pressure connections (NPT, BSPP, BSPT, SAE, metric, flareless tube fittings)
  • Custom mounting configurations (flange mount, threaded mount, manifold integration)
  • Extended or reduced body lengths for specific installation requirements
  • Special coatings for corrosion resistance in marine or chemical environments

Electrical & Output Customization

  • Alternative output signals (0-5V, 0-10V, 4-20mA, frequency output, digital outputs)
  • Custom electrical connectors (MIL-DTL-38999, MIL-DTL-26482, Deutsch, circular connectors)
  • Integrated signal conditioning and amplification
  • Smart sensor versions with digital communication (CAN bus, ARINC 429, RS-485)
  • Intrinsic safety versions for hazardous environments

Our engineering team applies the same systematic customization approach used for our Latching Relay and Industrial Power Relay products to develop tailored pressure sensing solutions.

Production Process & Quality Assurance

Advanced Manufacturing Facilities

The RJF-9 is manufactured in YM's Class 1000 clean room facilities using automated assembly systems and precision laser welding equipment. Our manufacturing process incorporates statistical process control and Six Sigma methodologies to ensure consistent quality and performance.

Comprehensive Testing Protocol

Every sensor undergoes rigorous testing and validation:

  1. Material certification and verification against aerospace standards
  2. Pressure cycling testing from zero to 150% of rated pressure for 100,000 cycles
  3. Full calibration at multiple temperature points (-55°C, 25°C, 125°C)
  4. Environmental stress screening (thermal cycling, vibration, shock per MIL-STD-810)
  5. Burn-in testing at elevated temperature with electrical stimulation
  6. EMC testing per DO-160 sections 20 and 21
  7. Final accuracy verification and calibration certificate generation with traceability to national standards

Calibration and Metrology

Our in-house calibration laboratory, accredited to ISO/IEC 17025, features deadweight testers, digital pressure standards, and environmental chambers traceable to NIST. Regular participation in measurement comparison programs ensures calibration accuracy meets the highest industry standards.

 

 
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