Durable Military Metal Sealed DC Relay P3C60 for Aviation Use
Product Overview
The P3C60 Military Metal Sealed DC Relay represents specialized Russian Aviation Relay technology, engineered specifically for demanding aerospace applications requiring authentic specification compliance and enhanced durability. As a dedicated Military Metal Sealing Relay for aviation systems, this component provides reliable performance in critical flight control, engine management, and avionics applications where both specification authenticity and operational reliability are paramount for Russian/Soviet aircraft platforms.
Technical Specifications
Aviation-Specific Electrical Parameters
- Military Designation: P3C60 (Russian Aviation Specification)
- Standard Operating Voltage: 27V DC (Aviation Standard)
- Coil Power Efficiency: 0.3-0.43W Optimal Consumption
- Contact Configuration: Aviation Standard DPDT Design
- Contact Load Rating: 1A at 28V DC, Resistive Load
Aviation Performance Characteristics
- Contact Resistance: Initial ≤50mΩ; Post-service ≤200mΩ
- Low-Signal Aviation Operation: (10-50)μA at (10-50)mV capability
- Service Life Expectancy: 1×10⁶ operations at rated conditions
- Flight-Critical Response Time: Operate Time ≤4ms; Release Time ≤4ms
- Minimum Control Pulse: 10-50ms activation requirement
Aviation Environmental Specifications
- Altitude Performance Dielectric: 500V RMS (sea level); 250V RMS (high altitude)
- Aviation Insulation Standard: >500MΩ (initial); >50MΩ (post-endurance)
- Weight for Flight Efficiency: <3 grams (Aerospace Optimized)
- Pressurized Sealing Integrity: Leakage rate ≤10⁻³ Pa·cm³/s
- Flight Environment Range: -55°C to +125°C operational capability
- Vibration Resistance: RTCA/DO-160 Section 8 compliance
Product Features & Advantages
Authentic Russian Aviation Specification
The P3C60 is manufactured to exact Russian aviation relay specifications, ensuring complete compatibility with MiG, Sukhoi, Kamov, and other Russian/Soviet aircraft systems. Unlike generic Aviation DC Relays or commercial Automotive Relays, this component maintains the specific design characteristics required for proper integration into Russian aviation platforms.
Aviation-Optimized Hermetic Sealing
Featuring aviation-grade hermetic sealing technology specifically designed for altitude variations and cabin pressure changes, the P3C60 provides superior protection against the unique environmental challenges of flight operations. This specialized sealing exceeds the requirements of standard PCB Board Relays and even many Industrial Power Relays.
Flight-Critical Reliability Engineering
Engineered with redundancy and fail-safe considerations inherent to aviation design, this relay incorporates features that prevent common aviation failure modes. The construction and materials are specifically selected for aviation service conditions, making it more suitable for flight applications than standard PCB Signal Relays or even specialized Flash Relays.
YUMU Electronics Aviation Expertise
Our manufacturing incorporates aviation-specific quality controls developed through extensive experience with Military Electromagnetic Relays and specialized Aviation Latching Relay designs. Each P3C60 undergoes testing protocols specifically designed for Aviation Applications.
Aviation Application Scenarios
Russian/Soviet Military Aircraft Systems
- Fighter Aircraft Avionics: MiG-29, Su-27, Su-35 flight control systems
- Military Helicopter Electronics: Mi-8, Mi-17, Mi-24, Ka-52 control systems
- Transport Aircraft Systems: Il-76, An-124, An-26 avionics and controls
- Trainer Aircraft: Yak-130, L-39 training system electronics
Civil Aviation & Specialized Applications
- Russian Civil Aircraft: Sukhoi Superjet, Tupolev, Ilyushin passenger aircraft
- Cargo & Utility Aircraft: Freighter conversions and specialized utility platforms
- Aircraft Engine Control: Turbofan, turboprop, and turboshaft engine management
- Flight Simulator Systems: Training device and simulator avionics replication
Specialized Aviation Support
- Aircraft Maintenance Depots: MRO facilities for Russian/Soviet aircraft
- Aviation Training Schools: Technical training and education institutions
- Historical Aircraft Restoration: Museum and heritage aircraft projects
- Aviation Test Equipment: Ground support and testing systems
Aviation Installation & Maintenance Guidelines
Aircraft Installation Procedure
- Aircraft System Verification: Confirm aircraft type and system compatibility
- Safety Protocol Implementation: Follow aircraft-specific safety and lockout procedures
- Original Component Removal: Extract existing relay following aircraft maintenance manual
- Aviation-Grade Inspection: Verify P3C60 meets all aviation specification requirements
- Aircraft Standard Installation: Install using aviation-approved tools and techniques
- Aviation Wiring Standards: Connect following aircraft wiring diagrams and standards
- Aircraft System Testing: Conduct comprehensive system testing per aircraft manual
- Maintenance Documentation: Record installation in aircraft maintenance records
Aviation Maintenance Considerations
- Follow aircraft manufacturer maintenance schedules
- Use aviation-grade tools and equipment for all work
- Maintain proper torque specifications for aviation fasteners
- Verify environmental seals remain intact during maintenance
- Adhere to aircraft technical documentation precisely
Aviation Procurement Benefits
Aircraft Operational Advantages
- Enhanced Flight Safety: Aviation-specific design reduces in-flight failure risks
- Reduced Aircraft Downtime: Reliable components minimize AOG (Aircraft on Ground) situations
- Extended Service Intervals: Durability reduces maintenance frequency and costs
- Regulatory Compliance: Components meet aviation regulatory requirements
Aviation Support Benefits
- Authentic Specification Compliance: Guaranteed compatibility with aircraft systems
- Technical Documentation Support: Aviation-grade technical data and documentation
- Supply Chain Reliability: Consistent availability for ongoing aircraft support
- Quality Traceability: Full traceability for aviation maintenance requirements
Aviation Standards & Compliance
The P3C60 complies with multiple aviation and military standards:
- Russian Aviation Specifications (AviaStandards)
- Original Equipment Manufacturer (OEM) Specifications
- RTCA/DO-160 Environmental Conditions for Airborne Equipment
- ISO 9001:2015 Quality Management System
- Aviation Hermetic Sealing Standards
- Aircraft Maintenance Documentation Requirements
YUMU Electronics maintains aviation-specific quality systems developed through manufacturing Polarized Relay JH-2S, Sealed Magnetic Latching Relay , and other components for aerospace applications.
Aviation Customization Options
Specialized customization available for aviation applications:
- Aircraft-Specific Configurations: Optimized for particular aircraft types or systems
- Aviation Documentation Packages: Custom technical data for specific aircraft programs
- Aircraft Maintenance Marking: Tailored identification for aviation maintenance systems
- Enhanced Testing Protocols: Additional testing for specific aviation requirements
- Aviation Packaging: Specialized packaging for aircraft part distribution
Our engineering team understands aviation requirements and can provide solutions for specific aircraft applications, leveraging experience from producing Solid State Relays and Intermediate Power Relays for aerospace use.
Aviation-Grade Production Process
Aircraft Component Manufacturing
Each P3C60 undergoes specialized manufacturing for aviation applications:
- Aviation Material Selection: Materials certified for aircraft use and flight conditions
- Aircraft-Grade Manufacturing: Processes meeting aviation manufacturing standards
- Aviation Quality Assembly: Assembly under aviation-quality controlled conditions
- Flight-Environment Sealing: Sealing processes verified for altitude and pressure changes
- Aviation Performance Testing: Testing simulating flight conditions and profiles
- Aircraft-Quality Verification: Final inspection meeting aircraft component standards
Aviation Quality Assurance
- Altitude and pressure cycle testing
- Vibration testing per aircraft environmental requirements
- Extended temperature testing for flight envelope verification
- Aviation-specific electrical performance testing
- Documentation meeting aircraft maintenance requirements
- Traceability systems for aviation logistics
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Frequently Asked Questions
What specific aviation applications is the P3C60 designed for?
The P3C60 is specifically designed for Russian/Soviet aircraft systems including flight control circuits, engine management systems, avionics power distribution, and other critical Aircraft Electrical Systems requiring authentic specification components.
How does this differ from standard DPDT 8Pin 27V Relay designs?
While electrically similar to standard DPDT 8Pin 27V Relay designs, the P3C60 incorporates aviation-specific features including altitude-compensated sealing, vibration resistance optimized for aircraft environments, materials selected for aviation service, and testing to aviation rather than general industrial standards.
What testing validates aviation performance?
Each P3C60 undergoes aviation-specific testing including altitude cycling, extended vibration testing simulating aircraft operation, thermal cycling across flight envelopes, and performance verification under simulated flight conditions.
Is documentation provided suitable for aircraft maintenance records?
Yes, we provide comprehensive technical documentation including performance data, test reports, and compliance certificates formatted for inclusion in aircraft maintenance records and meeting aviation regulatory requirements.
Can this relay be used in Western aircraft with appropriate adapters?
While specifically designed for Russian aircraft systems, with proper engineering evaluation and adaptation, the P3C60 could potentially be used in other applications. However, for Western aircraft, we recommend our New Energy Relays or other products designed to Western specifications.
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