JZX-10MT (J1042/RJ20014A) Military Metal DC 27V Relay: Precision Aerospace & Aviation Solution
YM introduces the JZX-10MT (J1042/RJ20014A), a high-precision Military Metal Sealing Relay engineered for the most demanding aerospace and Aviation Applications. This DPDT 8Pin 27V Relay delivers exceptional reliability and performance in critical systems, making it an ideal Aviation DC Relay for military aircraft, UAVs, and aerospace electronics where operational integrity is paramount.
Product Visualization
JZX-10MT (J1042/RJ20014A) - Precision Engineered for Aerospace Reliability
Key Features & Technical Advantages
- Aerospace-Grade Metal Housing: Hermetically sealed metal construction provides superior environmental protection against extreme temperatures, vibration, shock, and altitude variations.
- High-Speed Precision Switching: Fast action and release time (≤4ms) ensures accurate control in time-critical aviation and aerospace systems.
- Extended Operational Lifespan: Rated for 100,000+ operations at full load (1A @28V DC), reducing maintenance requirements and lifecycle costs.
- Low Contact Resistance Stability: Initial contact resistance ≤50mΩ (≤200mΩ after life test) ensures consistent performance and minimal power loss.
- Dual-Level Switching Capability: Handles both standard power loads (1A @28V DC) and sensitive low-level signals (10-50µA, 10-50mV) with equal reliability.
- Optimized for Aviation PCB Integration: Designed as a compact, high-reliability PCB Board Relay with standardized pin configuration for seamless integration into avionics systems.
Technical Specifications
Electrical Characteristics
- Model: JZX-10MT (Equivalent to J1042/RJ20014A)
- Coil Voltage: 27V DC Standard Operating Voltage
- Coil Power Consumption: 0.3W - 0.43W
- Contact Configuration: DPDT (Double Pole Double Throw)
- Contact Rating: 1A @ 28V DC (Resistive Load)
- Contact Life: ≥100,000 operations at rated load
- Contact Resistance: Initial ≤50mΩ; Post-life test ≤200mΩ
- Switching Speed: Action time ≤4ms; Release time ≤4ms
- Dielectric Strength: 500Vr.m.s. (normal pressure); 250Vr.m.s. (low pressure)
- Insulation Resistance: >500MΩ (initial); >50MΩ (after endurance)
Mechanical & Environmental Specifications
- Housing Type: Hermetically sealed military-grade metal
- Sealing Performance: Leakage rate ≤1.0×10⁻³ Pa·cm³/s
- Weight: <3 grams
- Termination: 8-pin configuration for direct PCB mounting
- Operating Temperature Range: Designed for aerospace temperature extremes
Integration & Implementation Guide
- System Compatibility Check: Verify your control system provides stable 27V DC to the relay coil. Ensure load characteristics match the 1A @28V DC rating.
- PCB Design Preparation: Follow the recommended footprint and spacing guidelines. The relay serves as both a PCB Signal Relay and power switching component in avionics systems.
- Assembly & Soldering: Use controlled soldering processes to maintain the integrity of the hermetic seal. Refer to our technical documentation for temperature profiles.
- Pre-Deployment Testing: Conduct comprehensive in-circuit testing to verify switching functionality under both nominal and extreme conditions.
- Environmental Validation: While the relay is hermetically sealed, ensure system-level environmental protection aligns with application requirements.
Application Scenarios
The JZX-10MT (J1042/RJ20014A) is engineered for mission-critical aerospace and defense applications:
- Military Aircraft Systems: Avionics control units, flight instrument switching, communication systems, and power distribution networks
- Unmanned Aerial Systems: UAV flight controllers, engine management systems, payload interfaces, and navigation equipment
- Aerospace Electronics: Satellite systems, launch vehicle controls, and space exploration equipment requiring high-reliability switching
- Aircraft Maintenance & Testing Equipment: Ground support systems, diagnostic tools, and maintenance consoles for aircraft, train, and engine servicing
- High-End Industrial Control: Applications where standard Industrial Power Relay or Solid State Relay solutions require enhanced reliability and environmental sealing
Value Proposition for Aerospace & Defense Procurement
Selecting YM's JZX-10MT delivers significant operational and strategic advantages:
- Mission-Critical Reliability: Military-grade construction and testing ensure failure-free operation in the most demanding environments, supporting mission success and safety.
- Lifecycle Cost Optimization: Extended operational life (100,000+ cycles) and reduced maintenance requirements lower total ownership costs over system lifespan.
- Supply Chain Security: Manufactured with rigorous quality controls in our certified facilities, ensuring consistent quality and reliable supply for long-term programs.
- Design & Certification Support: Comprehensive technical documentation and compliance data streamline your system certification process.
- Performance Consistency: Each relay undergoes multiple testing phases, ensuring performance meets or exceeds published specifications.
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- Metal Relay Designed for Aviation and Military Applications
- Aviation Relay with Military Grade Metal Design
- Military Aviation Relay for Drone,Aircraft Engine PCB Board
- High quality Aviation relay for Engine,Train,Plane maintain
Manufacturing Excellence & Quality Assurance
The JZX-10MT is produced in YM's advanced manufacturing facilities, which also produce specialized components like the Polarized Relay JH-2S and Aviation Latching Relay. Our aerospace-grade production process includes:
- Cleanroom assembly for critical component integration
- Automated optical inspection (AOI) at multiple production stages
- 100% electrical performance testing under simulated operational conditions
- Hermeticity validation using mass spectrometer leak detection
- Environmental stress screening (ESS) on production batches
- Complete traceability from raw materials to finished product
Customization & Adaptation Capabilities
Beyond the standard JZX-10MT configuration, YM offers comprehensive customization services:
- Coil voltage optimization for specific aerospace power systems
- Special pin configurations or termination styles for unique mounting requirements
- Modified sealing levels for specific altitude or environmental conditions
- Custom testing and validation protocols aligned with program requirements
- Bulk packaging solutions optimized for automated assembly processes
Our engineering team can develop tailored solutions, whether you need a specialized Sealed magnetic Latching Relay variant or a modified Intermediate Power Relay configuration for unique aerospace applications.
Frequently Asked Questions
Q1: What is the difference between JZX-10MT and J1042/RJ20014A designations?
A1: JZX-10MT is our internal model designation, while J1042/RJ20014A represents equivalent industry-standard specifications. Both refer to the same high-performance Military Electromagnetic Relay designed for aerospace applications.
Q2: How does this aerospace relay differ from commercial or automotive relays?
A2: The JZX-10MT features hermetic metal sealing, enhanced vibration/shock resistance (meeting military standards), wider operational temperature range, and more rigorous testing than commercial Automotive Relay or standard Flash Relay components. It's designed specifically for altitude variations and extreme environments.
Q3: Can this relay be used in satellite or space applications?
A3: While designed for aviation and high-altitude applications, the JZX-10MT's hermetically sealed construction and reliability make it suitable for certain space-adjacent applications. Our engineering team can discuss specific modifications for space-grade requirements.
Q4: What documentation accompanies the JZX-10MT?
A4: We provide comprehensive documentation including detailed specifications, test reports, material certifications, and compliance data to support your qualification and integration processes.
Q5: Do you offer evaluation samples for qualification testing?
A5: Yes, we provide evaluation samples to qualified aerospace and defense contractors for testing and qualification purposes. Contact our technical sales team to discuss your specific requirements.
Q6: What is the typical lead time for production quantities?
A6: Standard JZX-10MT relays typically ship within 8-10 weeks. For customized configurations or large program quantities, we provide specific timelines following technical consultation.
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