Military Aviation Metal Sealed DC Relay JX-3D RG4.566.008 6A 27V
Product Overview
The JX-3D RG4.566.008 is a high-performance Military Metal Sealed DC Relay designed specifically for demanding aviation and military applications. This Aviation DC Relay features a rugged metal hermetic seal that provides exceptional protection against harsh environmental conditions, making it ideal for use in drone engines, aircraft systems, and other critical aerospace applications where reliability is paramount.
Technical Specifications
Electrical Parameters
- Model: JX-3D RG4.566.008
- Contact Configuration: DPDT 8Pin configuration
- Rated Voltage: 27V DC
- Rated Current: 6A
- Coil Power Consumption: 0.3-0.43W
- Contact Resistance: Initial ≤50mΩ, After lifespan test ≤200mΩ
Performance Characteristics
- Operate Time: ≤4ms
- Release Time: ≤4ms
- Incentive Pulse Width: 10-50ms
- Dielectric Strength: 500Vr.m.s. at normal atmospheric pressure
- Insulation Resistance: >500MΩ at normal atmospheric pressure
- Weight: <3g
Reliability & Durability
- Contact Load & Lifespan: 1A, 28V DC resistive load, 1×10⁶ operations
- Low Level Contact: (10-50)μA, (10-50)mV, 1×10⁶ operations
- Sealing Performance: Leakage rate ≤10⁻³ Pa·cm³/s
Product Features & Advantages
Military-Grade Construction
This Military Metal Relay features a hermetic metal-to-glass seal that provides superior protection against moisture, dust, and corrosive environments. Unlike standard PCB Board Relays or Automotive Relays, the JX-3D is built to withstand extreme conditions encountered in military and aerospace applications.
High Reliability Design
With its Sealed Magnetic Latching Relay technology, this unit maintains stable performance across temperature variations and vibration conditions. The design minimizes contact bounce and ensures consistent switching performance throughout its operational life.
Space-Efficient & Lightweight
Weighing less than 3 grams, this relay is ideal for weight-sensitive applications in drones and aircraft. Its compact form factor makes it suitable for densely packed electronic assemblies where space is at a premium.
YUMU Electronics Quality Advantage
As specialists in Military Electromagnetic Relays, YUMU Electronics applies rigorous testing protocols to every JX-3D relay. Our quality control exceeds standard military requirements, ensuring each unit delivers consistent performance in critical applications.
Application Scenarios
Military & Defense Systems
- Aircraft Engine Control Systems - For reliable switching in engine management circuits
- Military Drone Avionics - Critical for UAV flight control and payload management
- Weapon Systems - Safe and reliable control of armament circuits
- Communication Equipment - Signal routing in military radios and transceivers
Aviation & Aerospace
- Flight Control Systems - For aircraft autopilot and stability control
- Navigation Equipment - Switching in GPS and inertial navigation systems
- Environmental Control - Cabin pressure and temperature regulation
- Landing Gear Systems - Reliable actuation control
Industrial & Special Applications
- High-Reliability Industrial Controls - Where failure is not an option
- Medical Equipment - Critical care and diagnostic machinery
- Railway Systems - Train control and signaling applications
- Energy Infrastructure - Power distribution and protection systems
Installation & Usage Guidelines
Recommended Mounting Procedure
- Inspection: Verify the relay model (JX-3D RG4.566.008) matches your requirements
- Handling: Use proper ESD precautions when handling the relay
- Mounting: Secure the relay using appropriate mounting hardware
- Wiring: Follow the pinout diagram for proper connection
- Testing: Perform functional tests before full system integration
Operational Considerations
- Ensure voltage does not exceed 27V DC nominal rating
- Maintain operating temperature within specified ranges
- Use appropriate circuit protection for connected loads
- Regular inspection recommended for critical applications
Certifications & Compliance
This Military Aviation Relay is manufactured to meet or exceed the following standards:
- MIL-PRF-6106 standards for military relays
- RTCA/DO-160 environmental conditions for airborne equipment
- ISO 9001:2015 quality management system requirements
- RoHS compliant for hazardous substance restrictions
YUMU Electronics maintains comprehensive quality documentation and traceability for all military components, including this Aviation Latching Relay and other specialized Industrial Power Relays in our product range.
Customization Options
While the JX-3D RG4.566.008 is a standard military specification item, YUMU Electronics offers customization services for specialized applications:
Available Modifications
- Lead Configuration: Custom lead lengths and termination styles
- Coil Voltage: Modifications for different operating voltages
- Marking & Identification: Custom labeling for traceability
- Testing & Screening: Additional testing protocols per customer requirements
Our expertise extends across various relay technologies including Polarized Relay JH-2S, Solid State Relays, and New Energy Relays, allowing us to provide comprehensive solutions for your specific needs.
Production & Quality Assurance
Manufacturing Process
Every JX-3D relay undergoes a meticulous manufacturing process:
- Component Selection: Military-grade materials and components
- Assembly: Clean room assembly with automated precision
- Sealing: Hermetic sealing in controlled atmosphere
- Testing: 100% electrical and functional testing
- Environmental Screening: Vibration, thermal cycling, and leak testing
Military Aviation Metal Sealed DC Relay JX-3D RG4.566.008 6A 27V
Military Metal Relay JX-3D RG4. 566 .008 6A 27V
JX-3D RG4.566.008 6A 27V Aviation Metal Relay for Military Use
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JX-3D RG4.566.008 6A 27V
Quality Control
YUMU Electronics implements a rigorous quality management system with multiple checkpoints:
- Incoming material inspection and verification
- In-process quality controls at each manufacturing stage
- Final inspection and testing to military standards
- Lot traceability and documentation
- Statistical process control monitoring
Frequently Asked Questions
What makes this relay suitable for military Aviation Applications?
The JX-3D features a hermetic metal seal that protects against moisture, dust, and altitude-related pressure changes. Its rapid switching time (≤4ms) and high reliability under vibration make it ideal for aviation environments.
How does this metal sealed relay compare to plastic sealed versions?
Metal sealing provides superior environmental protection, better heat dissipation, and higher reliability in extreme conditions. While PCB Signal Relays with plastic housings suffice for commercial applications, military aviation demands the robustness of metal sealing.
What is the expected operational lifespan?
Under rated conditions (1A, 28V DC resistive load), this relay is rated for 1,000,000 operations. In typical aviation applications with proper derating, significantly longer service life can be expected.
Can this relay be used in high-vibration environments?
Yes, the JX-3D is specifically designed to maintain performance under severe vibration and shock conditions, making it suitable for aircraft engines and military vehicle applications.
Does YUMU Electronics offer technical support for integration?
Yes, our technical team provides support for proper implementation of our relays, including the JX-3D and other specialized products like Intermediate Power Relays and Flash Relays for specific application requirements.
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